Mitsubishi Outlander 2004 Workshop Service Repair Manual
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Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2004 Generation: First Generation (CU) Codes Platform Code: CU2W (based on Mitsubishi Lancer Cedia platform) Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Families and individuals seeking a versatile, practical, and somewhat sporty SUV with a car-like driving experience Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra Key Features Unique Selling Points: Sporty styling, available AWD, comfortable interior, practical cargo space, reputation for reliability (when maintained) Manual Benefit: Cost-effective vehicle maintenance and repair, empowerment of owners to perform DIY tasks Manual Details Coverage Areas Model Variants Covered: All styles and trim levels for the 2004 Mitsubishi Outlander Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as 'complete') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission control systems Transmission: Manual transmission, Automatic transmission (operation, overhaul, diagnostics) Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system (transfer case, differentials, driveshafts, CV joints) Suspension: Front and rear suspension components, steering system, wheel alignment Brakes: Brake system (front and rear disc brakes, ABS, parking brake) Electrical: Electrical system, charging system, starting system, lighting, instrumentation, audio system, power accessories, body control modules, detailed wiring diagrams Body And Interior: Body structure, exterior panels, doors, windows, seats, trim, climate control system (HVAC) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for various systems, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems, including complete disassembly and reassembly Diagnostics: Component testing, fault code interpretation (where applicable), electrical system diagnostics Technical Depth Level Of Detail: Comprehensive factory-level detail suitable for both DIY enthusiasts and professional mechanics Illustrations: Hundreds of photos, drawings, and detailed illustrations to guide procedures Special Tools: Identification of necessary special tools for specific repair procedures Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction (entire manual or selected pages) Digital Readability: High-quality digital document, readable with Adobe PDF Reader Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Method Method: Instant Download Engine Specifications Primary Engine Engine Code And Type: 4G64 (2.4L SOHC Inline-4) Displacement: 2351 cc (2.35 Liters) Bore X Stroke: 86.5 mm x 100.0 mm Compression Ratio: 9.5:1 Horsepower: 142 hp @ 5500 rpm (approximate) Torque: 147 lb-ft @ 3500 rpm (approximate) Performance Fuel Type: Unleaded Gasoline Fuel System Induction: Multi-point Fuel Injection (MPI) Transmission Standard Transmission Type: 4-speed Automatic Transmission (4A/T) Optional Transmission Type: 5-speed Manual Transmission (5M/T) Features AWD System: Available electronically controlled All-Wheel Drive (AWC) system with viscous coupling Dimensions Exterior Length: 4545 mm (178.9 in) Width: 1780 mm (70.1 in) Height: 1665 mm (65.6 in) Wheelbase: 2625 mm (103.3 in) Ground Clearance: 195 mm (7.7 in) Weights Curb Weight: 1470 kg - 1570 kg (3240 lbs - 3460 lbs), varies by drivetrain and trim Safety Features Ratings NHTSA Front Crash Test: Likely 4-star rating (based on contemporary models) IIHS Front Crash Test: Likely 'Good' rating (based on contemporary models) Active Features ABS: Standard Anti-lock Braking System (ABS) Eebd: Electronic Brake-force Distribution (EBD) likely included with ABS Passive Features Airbags: Front airbags (driver and passenger), optional side airbags Seat Belts: 3-point seat belts with pretensioners in front Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio system with subwoofer Climate Control: Manual or automatic climate control systems Driver Assistance Cruise Control: Standard cruise control Traction Control: Available Traction Control System (TCS) on some models Connectivity Auxiliary Input: Likely not standard, but some aftermarket options or early aux ports might exist Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for exact specification) Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions (refer to manual) Spark Plug Replacement: Typically every 60,000-100,000 miles (96,000-160,000 km) depending on plug type (refer to manual) Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km), especially for AWD models (refer to manual) Fluid Specifications Engine Oil Type: API SG, SH, SJ, or SL; SAE 5W-30 or 10W-30 (refer to owner's manual for specific climate recommendations) Engine Oil Capacity: Approximately 4.0-4.5 liters (4.2-4.8 US quarts) with filter (refer to manual) Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with deionized water) Automatic Transmission Fluid: DiaQueen ATF-SP III (or equivalent) Known Issues Common Wear Items: Control arm bushings, sway bar links, struts/shocks, exhaust components Potential Engine Concerns: Occasional oil consumption (especially on higher mileage units), valve cover gasket leaks Potential Transmission Concerns: Slipping or delayed engagement in automatic transmissions, especially with fluid contamination. Electrical Quirks: Infrequent issues with power windows, door locks,...
Slipping or delayed engagement in automatic transmissions, especially with fluid contamination.
Electrical Quirks:
Infrequent issues with power windows, door locks, or HVAC blower motors.
Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation (Japan)
Model Evolution
First Generation Introduction:
Introduced for the 2001 model year in Japan, globally launched shortly after.
2004 Model Year Updates:
Likely minor trim level adjustments or package options for the 2004 model year, as the major facelift occurred in 2003.
Production
Manufacturing Location:
Japan (primarily)
Awards & Recognition
Recognitions
General Reputation:
The first-generation Outlander, while not a segment leader in sales, was generally regarded as a competent and reasonably priced compact SUV with a touch of sportiness.