The Mitsubishi Pajero, specifically the First Generation (L040 Series) produced from 1982 to 1991, is a capable and versatile Sport Utility Vehicle renowned for its robust construction and impressive off-road prowess. Available in various body styles, including short and long wheelbase configurations, this model was engineered to excel in demanding terrains and serve as dependable family transport. Its key features include a part-time 4WD system, often equipped with locking differentials and a strong chassis, making it a direct competitor to esteemed vehicles of its era. The Pajero's durability and reliability have cemented its reputation among off-road enthusiasts, laying the foundation for Mitsubishi's enduring legacy in this segment. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of the Mitsubishi Pajero First Generation, covering all styles from 1982 through 1991. It encompasses a wide array of systems, including complete engine service, transmission repair for both manual and automatic variants, brake systems, electrical diagnostics with wiring diagrams, suspension, steering, cooling, fuel, and HVAC systems. The manual offers step-by-step procedures, troubleshooting guides, and technical specifications, supported by hundreds of photos and illustrations, making it an invaluable resource for owners, mechanics, and technicians seeking to maintain or restore their vehicle. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Generation Generation Designation: First Generation (L040 Series) Codes Chassis Codes: L042G, L043G, L044G, L045G, L046G, L047G, L048G, L049G Engine Codes: 4G55, 4G54, 6G72, 4D55T, 4D56T 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size SUV (Sport Utility Vehicle) Primary Use: Off-road capability, utility, family transport Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Toyota 4Runner (N60), Nissan Patrol (Y60), Land Rover Discovery (pre-1990) Key Features Off Road Capability: Part-time 4WD system, available locking differentials, robust chassis, good ground clearance Versatility: Available in short and long wheelbase configurations, various body styles Durability: Known for its rugged construction and reliability, especially in off-road conditions 📋 Manual Details Coverage Areas Covered Years: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Covered Styles: All styles covered (e.g., Short Wheelbase (SWB), Long Wheelbase (LWB), Hardtop, Soft Top, Canvas Top) Page Count Estimated Page Count: Hundreds of pages (Specific count not provided, but implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete engine service and repair, including disassembly and reassembly Transmission Service: Service and repair for both manual and automatic transmissions Brake System: Comprehensive brake system diagnostics and repair procedures Electrical System: Detailed troubleshooting and repair for the entire electrical system, including wiring diagrams Suspension: Repair and maintenance of suspension components Steering: Service and repair procedures for the steering system Cooling System: Maintenance and repair of the cooling system Fuel System: Service and repair for fuel injection and fuel delivery systems Emission System: Information related to emission control systems HVAC: Heater and Air Conditioning system service Engine Control: Service for the Engine Control System (ECS) Chassis Body: Bodywork and chassis component service Restraint System: Information pertaining to the restraint system (likely seatbelts) Interior: Service and repair related to interior components Differential Drive: Service for differentials and drive axles Axle: Repair and maintenance of axle components Procedures Included Maintenance: General maintenance procedures and periodic lubrication Troubleshooting: Detailed troubleshooting guides for diagnosing and resolving issues Repair Procedures: Step-by-step repair instructions based on complete disassembly Electrical Diagnostics: Combined troubleshooting and electrical service procedures with detailed wiring diagrams Technical Depth Depth Of Coverage: Complete factory service manual, suitable for both DIY and experienced mechanics Visual Aids: Hundreds of photos and illustrations, enlarged inset views for detailed part identification Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac Print Quality Printability: Printable in its entirety or specific pages without restriction Binding Type Binding: Digital Download (can be burned to CD-ROM) Paper Type Physical Medium: N/A (Digital Delivery) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options: Various gasoline and diesel engines (e.g., 2.0L, 2.6L gasoline; 2.3L, 2.5L turbo-diesel) Performance Horsepower Range: Approximately 83 hp (naturally aspirated diesel) to 145 hp (V6 gasoline) depending on engine and market Torque Range: Varies significantly by engine, with turbo-diesel engines offering higher torque for off-road use Fuel System Injection Types: Carburetor or Fuel Injection (EFI) depending on gasoline engine and model year; Diesel direct injection or indirect injection Fuel Type Fuel Type: Gasoline or Diesel 🔧 Transmission Standard Manual Transmission: Available 4-speed and 5-speed manual transmissions Optional Automatic Transmission: Available automatic transmission (typically 4-speed) Features Transfer Case: Part-time 4WD system with high and low range (2H, 4H, 4L) and often a Free-Wheel Hub (FW hub) system 📐 Dimensions Exterior Wheelbase Options: Short Wheelbase (SWB) and Long Wheelbase (LWB) variants Body Styles: 2-door (SWB), 4-door (LWB), Hardtop, Soft Top, Canvas...