2000-2002 Mitsubishi Pajero Nm Service Repair Workshop Manual Download PDF
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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Generation: Third Generation (NM) Model Years Covered: 2000, 2001, 2002 Codes Chassis Code Prefix: V 👋 Introduction Market Position Vehicle Segment: Full-size SUV, Body-on-frame construction, known for off-road capability and durability. Competitive Analysis Key Competitors: Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Ford Explorer, Chevrolet TrailBlazer. Key Features Off Road Prowess: Renowned for its robust chassis, advanced Super Select 4WD system, and good ground clearance. Durability: Built with a reputation for long-term reliability and ability to withstand demanding conditions. Comfort And Practicality: Offers a comfortable ride for its class, spacious interior, and practical cargo space. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Download Page Count Estimated: 1500+ Intended User: Professional Technicians and Advanced DIY Enthusiasts 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engine variants, including troubleshooting, diagnosis, disassembly, assembly, and specifications. Transmission: Both automatic and manual transmissions, including removal, installation, internal component repair, fluid specifications, and control systems. Drivetrain: Four-wheel drive (4WD) system (Super Select), transfer case, front and rear differentials, driveshafts, and CV joints. Brakes: Front and rear brake systems (disc/drum or disc/disc), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and parking brake. Suspension: Front independent suspension (double wishbone), rear multi-link suspension, shock absorbers, springs, and bushings. Steering: Power steering system, steering gear, steering column, and associated components. Electrical: Complete electrical system, including battery, charging system, ignition, lighting, starting system, and all accessory circuits. Cooling System: Radiator, water pump, thermostat, cooling fan, and HVAC integration. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, and emissions control systems (EVAP). Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and pipes. HVAC: Heating, Ventilation, and Air Conditioning systems, including refrigerant, controls, and components. Body And Chassis: Body panels, doors, hood, tailgate, chassis components, corrosion protection, and structural repairs. Interior: Seats, dashboard, trim panels, airbags, seatbelts, and interior electronics. Diagnostics: OBD-II (On-Board Diagnostics II) fault codes, diagnostic procedures, and troubleshooting charts. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and brake inspections. Engine Repair: Engine disassembly and reassembly, cylinder head service, piston and connecting rod installation, crankshaft bearing replacement. Transmission Overhaul: Complete overhaul procedures for both automatic and manual transmissions, including clutch pack replacement, valve body diagnosis, and gearset inspection. Brake System Service: Brake pad and rotor replacement, caliper service, brake line bleeding, ABS component testing and replacement. Suspension And Steering Repair: Ball joint replacement, strut and shock absorber installation, power steering pump and rack replacement. Electrical Troubleshooting: Wiring diagrams, component testing, diagnostic procedures for common electrical faults. Body And Trim Removal: Procedures for removing and reinstalling body panels, interior trim, bumpers, and glass. Air Conditioning Service: Refrigerant recovery and recharge, component replacement, leak detection. Diagnostic Troubleshooting: Step-by-step guides for diagnosing and resolving common and complex vehicle issues based on symptoms. Technical Depth Depth Of Information: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds. Diagnostic Capabilities: Advanced: Includes detailed diagnostic procedures, sensor data interpretation, and fault code explanations. Repair Accuracy: Factory-level: Utilizes original manufacturer procedures, specifications, and torque values. Diagram Quality: High-resolution: Features clear, detailed diagrams, schematics, and illustrations for component identification and assembly. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for in-depth workshop use. Digital Access: Instant download for immediate access. Print Quality Clarity: Exceptional clarity in text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 6G72 (3.0L V6 SOHC), 6G74 (3.5L V6 SOHC/DOHC) Engine Code Diesel: 4M41 (3.2L 4-cylinder Common Rail Turbo Diesel) Performance 3.0L V6 (6G72) Power Output: Approx. 177-190 hp (depending on configuration) 3.5L V6 (6G74) Power Output: Approx. 200-235 hp (depending on configuration) 3.2L Turbo Diesel (4M41) Power Output: Approx. 165-175 hp Fuel System Gasoline Injection: Multi-point Fuel Injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDI) for 4M41 Fuel Type Gasoline: Unleaded gasoline Fuel Type Diesel: Diesel fuel 🔧 Transmission Standard Transmission Options: 5-speed manual, 4-speed automatic, 5-speed automatic (depending on engine and trim) Optional Transmission Type: Selectable 4WD with low-range transfer case (Super Select 4WD II). Features Transmission Features: Includes electronic control for automatic transmissions and manual locking hubs for manual transmissions. 📐 Dimensions Exterior Wheelbase: Approx. 2780 mm (109.4 inches) Length: Approx. 4730-4745 mm (186.2-186.8 inches) Width: Approx. 1870-1895 mm (73.6-74.6 inches) Height: Approx. 1855-1910 mm (73.0-75.2 inches) Weights Curb Weight: Approx. 1900-2100 kg (4189-4630 lbs) Gross Vehicle Weight Rating: Varies by configuration, typically around 2500-2700 kg (5512-5952 lbs) 🛡️ Safety Features Ratings Crash Test Results: Refer to NHTSA/IIHS for specific model year and trim ratings. Generally considered robust for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Available Electronic Brakeforce...
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and brake inspections.
Engine Repair:
Engine disassembly and reassembly, cylinder head service, piston and connecting rod installation, crankshaft bearing replacement.
Transmission Overhaul:
Complete overhaul procedures for both automatic and manual transmissions, including clutch pack replacement, valve body diagnosis, and gearset inspection.
Brake System Service:
Brake pad and rotor replacement, caliper service, brake line bleeding, ABS component testing and replacement.
Suspension And Steering Repair:
Ball joint replacement, strut and shock absorber installation, power steering pump and rack replacement.
Electrical Troubleshooting:
Wiring diagrams, component testing, diagnostic procedures for common electrical faults.
Body And Trim Removal:
Procedures for removing and reinstalling body panels, interior trim, bumpers, and glass.
Air Conditioning Service:
Refrigerant recovery and recharge, component replacement, leak detection.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing and resolving common and complex vehicle issues based on symptoms.
Technical Depth
Depth Of Information:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced: Includes detailed diagnostic procedures, sensor data interpretation, and fault code explanations.
Repair Accuracy:
Factory-level: Utilizes original manufacturer procedures, specifications, and torque values.
Diagram Quality:
High-resolution: Features clear, detailed diagrams, schematics, and illustrations for component identification and assembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for in-depth workshop use.
Digital Access:
Instant download for immediate access.
Print Quality
Clarity:
Exceptional clarity in text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
6G72 (3.0L V6 SOHC), 6G74 (3.5L V6 SOHC/DOHC)
Engine Code Diesel:
4M41 (3.2L 4-cylinder Common Rail Turbo Diesel)
Performance
3.0L V6 (6G72) Power Output:
Approx. 177-190 hp (depending on configuration)
3.5L V6 (6G74) Power Output:
Approx. 200-235 hp (depending on configuration)
3.2L Turbo Diesel (4M41) Power Output:
Approx. 165-175 hp
Fuel System
Gasoline Injection:
Multi-point Fuel Injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDI) for 4M41
Fuel Type Gasoline:
Unleaded gasoline
Fuel Type Diesel:
Diesel fuel
🔧 Transmission
Standard
Transmission Options:
5-speed manual, 4-speed automatic, 5-speed automatic (depending on engine and trim)
Optional
Transmission Type:
Selectable 4WD with low-range transfer case (Super Select 4WD II).
Features
Transmission Features:
Includes electronic control for automatic transmissions and manual locking hubs for manual transmissions.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2780 mm (109.4 inches)
Length:
Approx. 4730-4745 mm (186.2-186.8 inches)
Width:
Approx. 1870-1895 mm (73.6-74.6 inches)
Height:
Approx. 1855-1910 mm (73.0-75.2 inches)
Weights
Curb Weight:
Approx. 1900-2100 kg (4189-4630 lbs)
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2500-2700 kg (5512-5952 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to NHTSA/IIHS for specific model year and trim ratings. Generally considered robust for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Available Electronic Brakeforce Distribution (EBD)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional on some trims.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants.
Body Structure:
Reinforced impact zones and a robust body-on-frame construction.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player, and premium audio options on higher trims.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Not commonly available on this generation; aftermarket solutions are more prevalent.
Connectivity
Connectivity Options:
Limited by modern standards; primarily auxiliary input for audio on some later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions. Consult manual for specific recommendations.
Engine Oil Filter Replacement:
Recommended with every oil change.
Transmission Fluid Change:
Automatic: Typically every 30,000-60,000 miles (48,000-96,000 km). Manual: Less frequent, check manual.
Coolant Replacement:
Typically every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Spark Plug Replacement Gasoline:
Varies by plug type; typically 60,000-100,000 miles (96,000-160,000 km).
Fluid Specifications
Engine Oil Type Gasoline:
API SG/SH or SJ, ILSAC GF-2 or GF-3. Viscosity typically 10W-30 or 5W-30. Refer to manual for exact specification.
Engine Oil Type Diesel:
API CF-4/CG-4 or CH-4, ACEA B2/B3. Viscosity typically 5W-40 or 10W-40. Refer to manual for exact specification.
Automatic Transmission Fluid:
Diamond ATF SP-III or equivalent ATF meeting Mitsubishi specification.
Manual Transmission Fluid:
GL-4 gear oil, typically 75W-90. Refer to manual for specific grade.
Coolant:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (LLC) recommended.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron III ATF or equivalent power steering fluid.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, exhaust components due to age and off-road use.
Diesel Engine Considerations:
4M41 can be sensitive to fuel quality and maintenance. Turbocharger and EGR system can require attention.
Automatic Transmission Quirks:
Some reports of transmission control issues or torque converter problems if not properly maintained.
Cooling System Maintenance:
Regular flushing is important to prevent corrosion and blockages, especially in hard water areas.
Electrical Gremlins:
As with any vehicle of this age, minor electrical issues related to aging wiring harnesses or connectors can occur.
📚 Vehicle History
Brand Heritage
Mitsubishi Off Road Legacy:
Mitsubishi has a long and storied history in off-road racing, notably with the Pajero's success in the Dakar Rally, contributing to its robust reputation.
Model Evolution
Third Generation Introduction:
The NM Pajero (launched in 1999/2000) represented a significant redesign from the second generation, featuring a monocoque chassis with integrated ladder frame (unibody construction) for improved on-road manners and safety, while retaining significant off-road capability.
Nm Updates:
Minor updates during this period included powertrain refinements, feature additions, and cosmetic tweaks.
Production
Manufacturing Location:
Primarily manufactured in Japan by Mitsubishi Motors.
Production Period:
Third generation (NM) produced from 1999 to 2006.
🏆 Awards & Recognition
Recognitions
Dakar Rally Success:
The Pajero lineage is synonymous with Dakar Rally victories, cementing its reputation as a formidable off-roader. While not specific to the NM model, this heritage influences its perception.
Off Road Magazine Awards:
Often praised by off-road publications for its capability and durability.
Ratings
Consumer Satisfaction:
Generally positive consumer reviews, especially from owners who value its off-road prowess and reliability.