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Mitsubishi Pajero Pinin 2000 2001 2002 Workshop Service repa

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The Mitsubishi Pajero Pinin, produced for the 2000, 2001, and 2002 model years, is a compact SUV designed to offer the practicality and capability of a larger vehicle in a more manageable size. Built on the H70 platform, this model represents Mitsubishi's engineering prowess, delivering a reliable and versatile option for individuals and families. Its compact dimensions, agile handling, and the availability of the advanced Super Select II All-Wheel Drive system make it suitable for both urban commuting and light off-road excursions. The Pajero Pinin is recognized for its strong build quality and serves as a practical, value-oriented choice within its competitive segment. This comprehensive Workshop Service Repair Manual provides detailed information for the Mitsubishi Pajero Pinin. It covers all essential systems, including engine diagnostics and repair, transmission service for both manual and automatic variants, drivetrain components, suspension, steering, brakes, and the complete electrical system. Furthermore, the manual offers guidance on body and frame repairs, HVAC, and fuel and exhaust systems. Included are step-by-step procedures for scheduled maintenance, in-depth diagnostics, troubleshooting common issues, and complete repair instructions, ensuring owners and technicians can effectively maintain and service their vehicles. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Pinin Years Covered: 2000, 2001, 2002 Codes Platform Code: H70 👋 Introduction Market Position Segment: Compact SUV / Crossover, often positioned as a more affordable and practical alternative to larger SUVs like the Pajero. Target Audience: Individuals and families seeking a versatile vehicle for urban commuting, light off-roading, and general utility. Competitive Analysis Key Competitors: Suzuki Vitara, Honda CR-V (first generation), Toyota RAV4 (first generation), Nissan X-Trail (later models). Key Features Vehicle Attributes: Compact dimensions, relatively agile handling, available All-Wheel Drive (Super Select II), practical interior, strong Mitsubishi build quality. Manual Value Proposition: Empowers owners and technicians with detailed knowledge for efficient maintenance, accurate diagnosis, and effective repairs, reducing reliance on costly professional services. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital (Likely PDF, though not explicitly stated in product description) 📖 Manual Coverage Systems Covered Engine: Complete engine diagnostics, repair, overhaul, timing, cooling, lubrication, fuel injection, emissions control Transmission: Manual and Automatic Transmission service, repair, overhaul, fluid specifications, clutch service Drivetrain: Front-wheel drive, All-wheel drive (Super Select II), differentials, drive shafts, CV joints Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications Steering: Power steering system, steering rack, tie rod ends, steering column Brakes: Front and rear brake systems (disc/drum configurations), ABS, hydraulic circuits, fluid types, bleeding procedures Electrical System: Battery, charging system, starter, ignition system, lighting, gauges, switches, relays, fuses, wiring diagrams Body And Frame: Body panel removal and installation, interior trim, glass, doors, hood, tailgate, chassis repair, rust prevention HVAC: Heating, Ventilation, and Air Conditioning system service, refrigerant handling, component repair Fuel System: Fuel pump, injectors, fuel filter, fuel tank, evaporative emissions control Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, component inspections Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, electrical system testing Repair: Step-by-step repair procedures for all major vehicle systems, component replacement, engine rebuilds, transmission overhauls Troubleshooting: Detailed symptom-based troubleshooting trees and logical diagnostic steps Technical Depth Depth: Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds, including in-depth diagnostic procedures and detailed wiring diagrams. 📊 Manual Specifications File Format Digital Format: PDF (presumed, typical for digital workshop manuals) Searchability: Searchable text (expected for quality PDF manuals), allowing quick access to specific information Print Quality Print Readability: Designed for clear printing with understandable diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G93 (Common variant) Engine Type: Inline 4-cylinder, SOHC or DOHC Displacement: 1.8 Liters (1834 cc) Bore X Stroke: 81.0 mm x 89.2 mm (approximate) Compression Ratio: 9.5:1 or 10.0:1 (variant dependent) Performance Horsepower: 115-133 PS (85-98 kW) @ 5500-6000 rpm (depending on engine variant and market) Torque: 160-175 Nm (118-129 lb-ft) @ 4000-4500 rpm (depending on engine variant and market) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating as per manual specification, typically 91 RON or higher) Ignition System: Electronic Ignition (Distributorless or Distributor type) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) with Super Select II system (center differential, lockable) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for exact specification and capacity) Automatic Transmission Fluid: DIA QUEEN ATF-SP III or equivalent (check manual for exact specification and capacity) 📐 Dimensions Exterior Length: approx. 4,005 mm (157.7 in) Width: approx. 1,735 mm (68.3 in) Height: approx. 1,690 mm (66.5 in) Wheelbase: approx. 2,500 mm (98.4 in) Ground Clearance:...
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Mitsubishi Pajero Pinin 2000 2001 2002 Workshop Service repaMitsubishi Pajero Pinin 2000 2001 2002 Workshop Service repaMitsubishi Pajero Pinin 2000 2001 2002 Workshop Service repa
The Mitsubishi Pajero Pinin, produced for the 2000, 2001, and 2002 model years, is a compact SUV designed to offer the practicality and capability of a larger vehicle in a more manageable size. Built on the H70 platform, this model represents Mitsubishi's engineering prowess, delivering a reliable and versatile option for individuals and families. Its compact dimensions, agile handling, and the availability of the advanced Super Select II All-Wheel Drive system make it suitable for both urban commuting and light off-road excursions. The Pajero Pinin is recognized for its strong build quality and serves as a practical, value-oriented choice within its competitive segment. This comprehensive Workshop Service Repair Manual provides detailed information for the Mitsubishi Pajero Pinin. It covers all essential systems, including engine diagnostics and repair, transmission service for both manual and automatic variants, drivetrain components, suspension, steering, brakes, and the complete electrical system. Furthermore, the manual offers guidance on body and frame repairs, HVAC, and fuel and exhaust systems. Included are step-by-step procedures for scheduled maintenance, in-depth diagnostics, troubleshooting common issues, and complete repair instructions, ensuring owners and technicians can effectively maintain and service their vehicles.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero Pinin
Years Covered:
2000, 2001, 2002
Codes
Platform Code:
H70
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover, often positioned as a more affordable and practical alternative to larger SUVs like the Pajero.
Target Audience:
Individuals and families seeking a versatile vehicle for urban commuting, light off-roading, and general utility.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Honda CR-V (first generation), Toyota RAV4 (first generation), Nissan X-Trail (later models).
Key Features
Vehicle Attributes:
Compact dimensions, relatively agile handling, available All-Wheel Drive (Super Select II), practical interior, strong Mitsubishi build quality.
Manual Value Proposition:
Empowers owners and technicians with detailed knowledge for efficient maintenance, accurate diagnosis, and effective repairs, reducing reliance on costly professional services.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital (Likely PDF, though not explicitly stated in product description)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, repair, overhaul, timing, cooling, lubrication, fuel injection, emissions control
Transmission:
Manual and Automatic Transmission service, repair, overhaul, fluid specifications, clutch service
Drivetrain:
Front-wheel drive, All-wheel drive (Super Select II), differentials, drive shafts, CV joints
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rod ends, steering column
Brakes:
Front and rear brake systems (disc/drum configurations), ABS, hydraulic circuits, fluid types, bleeding procedures
Electrical System:
Battery, charging system, starter, ignition system, lighting, gauges, switches, relays, fuses, wiring diagrams
Body And Frame:
Body panel removal and installation, interior trim, glass, doors, hood, tailgate, chassis repair, rust prevention
HVAC:
Heating, Ventilation, and Air Conditioning system service, refrigerant handling, component repair
Fuel System:
Fuel pump, injectors, fuel filter, fuel tank, evaporative emissions control
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, component inspections
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, electrical system testing
Repair:
Step-by-step repair procedures for all major vehicle systems, component replacement, engine rebuilds, transmission overhauls
Troubleshooting:
Detailed symptom-based troubleshooting trees and logical diagnostic steps
Technical Depth
Depth:
Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds, including in-depth diagnostic procedures and detailed wiring diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF (presumed, typical for digital workshop manuals)
Searchability:
Searchable text (expected for quality PDF manuals), allowing quick access to specific information
Print Quality
Print Readability:
Designed for clear printing with understandable diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G93 (Common variant)
Engine Type:
Inline 4-cylinder, SOHC or DOHC
Displacement:
1.8 Liters (1834 cc)
Bore X Stroke:
81.0 mm x 89.2 mm (approximate)
Compression Ratio:
9.5:1 or 10.0:1 (variant dependent)
Performance
Horsepower:
115-133 PS (85-98 kW) @ 5500-6000 rpm (depending on engine variant and market)
Torque:
160-175 Nm (118-129 lb-ft) @ 4000-4500 rpm (depending on engine variant and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating as per manual specification, typically 91 RON or higher)
Ignition System:
Electronic Ignition (Distributorless or Distributor type)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) with Super Select II system (center differential, lockable)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for exact specification and capacity)
Automatic Transmission Fluid:
DIA QUEEN ATF-SP III or equivalent (check manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
approx. 4,005 mm (157.7 in)
Width:
approx. 1,735 mm (68.3 in)
Height:
approx. 1,690 mm (66.5 in)
Wheelbase:
approx. 2,500 mm (98.4 in)
Ground Clearance:
approx. 195 mm (7.7 in) (unladen)
Interior
Seating Capacity:
5 passengers
Cargo
Cargo Volume Rear Seats Up:
Varies by configuration, but practical for its class
Weights
Curb Weight:
approx. 1300-1450 kg (2866-3197 lbs) (depending on drivetrain and equipment)
Gross Vehicle Weight Rating:
Check specific vehicle VIN and manual
Wheels Tires
Wheel Size:
15-inch or 16-inch alloy or steel wheels
Tire Size:
215/70R15 or 215/65R16 (typical)
Bolt Pattern:
5x114.3 mm (5x4.5 inch)
🛡️ Safety Features
Ratings
Crash Test Results:
No specific widespread standardized crash test ratings readily available for early models in all markets. Refer to local authorities or manufacturer data.
Active Features
ABS:
Anti-lock Braking System (ABS) available on certain trims/markets
AWD:
Super Select II All-Wheel Drive system provides enhanced traction and stability
Passive Features
Airbags:
Driver and passenger front airbags standard on many models
Seatbelts:
3-point seatbelts with pre-tensioners (front), 3-point seatbelts (rear outboard), 2-point seatbelt (rear center)
Child Seat Anchors:
ISOFIX or LATCH system compatibility (market dependent)
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player, optional cassette player. Speaker configuration typically 4-6 speakers.
Navigation:
Aftermarket navigation systems were common, factory navigation was rare or unavailable for these model years.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option
Parking Sensors:
Not typically factory fitted, aftermarket availability
Connectivity
Usb Aux:
Not factory fitted, requires aftermarket adapter or head unit replacement.
Bluetooth:
Not factory fitted, requires aftermarket adapter or head unit replacement.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km (6,200 miles) or 6 months, whichever comes first. Refer to manual for specific driving conditions.
Oil Filter Replacement:
At every engine oil change
Air Filter Replacement:
Every 20,000 km (12,500 miles) or annually
Fuel Filter Replacement:
Every 40,000 km (25,000 miles) or 2 years
Spark Plug Replacement:
Every 60,000 km (37,000 miles) for standard plugs, or 100,000 km (62,000 miles) for iridium plugs (check manual).
Coolant Replacement:
Every 40,000 km (25,000 miles) or 2 years
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 5W-30 (check manual for ambient temperature suitability and capacity)
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based with corrosion inhibitors), typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4, SAE J1703 or ISO 4925
Power Steering Fluid:
Dexron II or III, or equivalent ATF (check manual)
Known Issues
Common Faults:
Catalytic converter premature failure can occur due to engine running issues.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history in vehicle manufacturing, including a strong legacy in SUVs and 4x4 vehicles with the Pajero and L200 lines.
Model Evolution
Pinin Development:
Developed as a smaller, more city-friendly companion to the larger Pajero, often referred to as the 'Pajero Pinin' in Europe and some other markets, and as the Mitsubishi Pajero/Montero IO in other regions. It was designed to offer SUV-like styling and capability in a compact package.
Production
Production Years:
1998-2007 (First Generation H70)
Manufacturing Locations:
Primarily Japan (e.g., Mizushima Plant), with some production in other Mitsubishi facilities globally.
🏆 Awards & Recognition
Recognitions
Accolades:
While specific major awards for the Pajero Pinin are not widely publicized globally, it was generally well-regarded in its segment for its versatility and value proposition, particularly in European markets.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, reflecting Mitsubishi's reputation for robust powertrains and chassis.
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