Mitsubushi SPACE WAGON SPACE RUNNER Full Service & Repair Manual 1991-2002
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Wagon / Space Runner Generation Codes: N10, N20, N30, N40 series 👋 Introduction Market Position Market Niche: Family-oriented compact MPV/minivan, offering practicality and versatility. Competitive Analysis Key Competitors: Toyota Previa/Estima, Nissan Serena, Honda Odyssey (depending on market and specific generation). Key Features Value Proposition: Affordable, practical, and versatile family vehicle with a reputation for reliability in certain configurations. Manual Value Target User: DIY enthusiasts, independent repair shops, and owners seeking to maintain or repair their vehicle. 📋 Manual Details Coverage Areas Years Covered: 1991-2002 Page Count Estimated Pages: Hundreds (specific count not provided, but described as extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (presumed, based on typical market for such manuals) Format Format: Digital (PDF, downloadable) File Format Searchability: Likely searchable text within the PDF, enhancing ease of use. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management (EFI), fuel system, exhaust system, cooling system, lubrication system, ignition system Drivetrain: Clutch, manual transmission, automatic transmission, transaxle, drive shafts, differentials, transfer case (if applicable) Chassis: Suspension (front and rear), steering system, braking system (front/rear discs/drums), wheels and tires Electrical: Battery, charging system, starting system, ignition system, lighting, instrumentation, power windows, power locks, mirrors, wipers, horn, audio system, climate control electronics, ECU diagnostics Body: Body panels, doors, hood, tailgate, interior trim, seats, glass, bumpers, exterior trim Emission Control: Diagnosis and repair of emission control systems, including catalytic converter, EGR valve, O2 sensors, and EVAP systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, spark plug replacement, belt inspection and replacement Repair: Engine overhaul, transmission rebuild, brake component replacement, suspension component repair, steering system service, electrical component diagnosis and replacement, body panel repair Troubleshooting: Diagnostic procedures for engine performance, electrical faults, transmission issues, braking system concerns, starting problems, emission control system malfunctions Diagnostics: On-board diagnostics (OBD-I) for applicable models, diagnostic trouble codes (DTCs), sensor testing, actuator testing, wiring diagrams for electrical systems Engine Tuning: Information on ignition timing adjustment, fuel mixture settings (where applicable), and emission control system diagnostics. Suspension Alignment: Specifications for wheel alignment parameters (camber, caster, toe) for front and rear suspensions. Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed troubleshooting guides and diagnostic procedures. Diagrams Illustrations: Hundreds of detailed photos and exploded diagrams showing step-by-step repair processes. Torque Specifications: Detailed torque values for all critical fasteners, including engine components, suspension parts, and body hardware. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Operating Systems: Windows and MAC compatible Licensing Licensing Terms: Lifetime use, no expiry, no renewal fees, usable on multiple devices ⚙️ Engine Specifications Primary Engine Engine Codes: 4G63 (2.0L), 4G64 (2.4L), 4G93 (1.8L), 4G94 (2.0L), 6A12 (2.0L V6), 6G72 (3.0L V6 - less common in base models). Performance Hp Range: Approx. 100-150 HP (4-cylinder), 150-200 HP (V6) Torque Range: Approx. 125-170 lb-ft (4-cylinder), 170-200 lb-ft (V6) Fuel System Injection Type: Electronic Fuel Injection (EFI) Engine Type Configuration: Inline 4-cylinder and V6 configurations, typically SOHC or DOHC. Engine Management Ignition Type: Distributorless Ignition System (DIS) or distributor-based ignition (early models). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (INVECS or similar) Features Drive Options: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) - AWD often paired with specific engine/trim levels. Fluid Specifications Atf Type: Dexron II/III or equivalent (check specific vehicle for exact spec) Manual Fluid Spec Gear Oil Type: API GL-4, SAE 75W-90 (check specific vehicle for exact spec) 📐 Dimensions Exterior Length: Approx. 4,400-4,600 mm (varies by generation) Width: Approx. 1,700-1,750 mm (varies by generation) Height: Approx. 1,600-1,700 mm (varies by generation) Weights Curb Weight: Approx. 1,400-1,700 kg (varies by engine, drivetrain, and trim) Cargo Seating Capacity: Typically 5-7 passengers, with flexible seating arrangements. 🛡️ Safety Features Ratings Crash Test Results: Limited official ratings available for all models/years; earlier models pre-date modern stringent testing standards. Advise consulting specific year/market safety reports. Active Features Braking System: Front ventilated discs, rear drum brakes standard. Optional ABS available on higher trims/later models. Passive Features Airbags: Driver airbag standard on many models, passenger airbag optional or standard on later models. Side airbags were rare. Seatbelts: Three-point seatbelts for all occupants, with pre-tensioners on front seats in later models. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD players, often with optional premium sound systems. Aftermarket head unit compatibility is generally good. Driver Assistance Cruise Control: Available on many trim levels. Climate Control HVAC System: Manual or automatic climate control systems, including air conditioning and heating. Heater core leaks are a common failure point. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000...
Clutch, manual transmission, automatic transmission, transaxle, drive shafts, differentials, transfer case (if applicable)
Chassis:
Suspension (front and rear), steering system, braking system (front/rear discs/drums), wheels and tires
Electrical:
Battery, charging system, starting system, ignition system, lighting, instrumentation, power windows, power locks, mirrors, wipers, horn, audio system, climate control electronics, ECU diagnostics
Body:
Body panels, doors, hood, tailgate, interior trim, seats, glass, bumpers, exterior trim
Emission Control:
Diagnosis and repair of emission control systems, including catalytic converter, EGR valve, O2 sensors, and EVAP systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, spark plug replacement, belt inspection and replacement
Repair:
Engine overhaul, transmission rebuild, brake component replacement, suspension component repair, steering system service, electrical component diagnosis and replacement, body panel repair
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, transmission issues, braking system concerns, starting problems, emission control system malfunctions
Diagnostics:
On-board diagnostics (OBD-I) for applicable models, diagnostic trouble codes (DTCs), sensor testing, actuator testing, wiring diagrams for electrical systems
Engine Tuning:
Information on ignition timing adjustment, fuel mixture settings (where applicable), and emission control system diagnostics.
Suspension Alignment:
Specifications for wheel alignment parameters (camber, caster, toe) for front and rear suspensions.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed troubleshooting guides and diagnostic procedures.
Diagrams Illustrations:
Hundreds of detailed photos and exploded diagrams showing step-by-step repair processes.
Torque Specifications:
Detailed torque values for all critical fasteners, including engine components, suspension parts, and body hardware.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Compatibility
Operating Systems:
Windows and MAC compatible
Licensing
Licensing Terms:
Lifetime use, no expiry, no renewal fees, usable on multiple devices
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G63 (2.0L), 4G64 (2.4L), 4G93 (1.8L), 4G94 (2.0L), 6A12 (2.0L V6), 6G72 (3.0L V6 - less common in base models).
Inline 4-cylinder and V6 configurations, typically SOHC or DOHC.
Engine Management
Ignition Type:
Distributorless Ignition System (DIS) or distributor-based ignition (early models).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (INVECS or similar)
Features
Drive Options:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) - AWD often paired with specific engine/trim levels.
Fluid Specifications
Atf Type:
Dexron II/III or equivalent (check specific vehicle for exact spec)
Manual Fluid Spec
Gear Oil Type:
API GL-4, SAE 75W-90 (check specific vehicle for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 4,400-4,600 mm (varies by generation)
Width:
Approx. 1,700-1,750 mm (varies by generation)
Height:
Approx. 1,600-1,700 mm (varies by generation)
Weights
Curb Weight:
Approx. 1,400-1,700 kg (varies by engine, drivetrain, and trim)
Cargo
Seating Capacity:
Typically 5-7 passengers, with flexible seating arrangements.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official ratings available for all models/years; earlier models pre-date modern stringent testing standards. Advise consulting specific year/market safety reports.
Active Features
Braking System:
Front ventilated discs, rear drum brakes standard. Optional ABS available on higher trims/later models.
Passive Features
Airbags:
Driver airbag standard on many models, passenger airbag optional or standard on later models. Side airbags were rare.
Seatbelts:
Three-point seatbelts for all occupants, with pre-tensioners on front seats in later models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players, often with optional premium sound systems. Aftermarket head unit compatibility is generally good.
Driver Assistance
Cruise Control:
Available on many trim levels.
Climate Control
HVAC System:
Manual or automatic climate control systems, including air conditioning and heating. Heater core leaks are a common failure point.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (consult specific model year).
Timing Belt Replacement:
Every 60,000-90,000 miles or 5-7 years for 4-cylinder engines (critical maintenance item).
Spark Plug Replacement:
Every 30,000-60,000 miles depending on plug type (copper vs. platinum/iridium).
Fluid Specifications
Engine Oil Type:
API SJ/SL, viscosity typically 5W-30 or 10W-30 (consult owner's manual for exact spec).
Coolant Type:
Ethylene glycol-based, green or pink coolant (check for OAT/HOAT compatibility if mixing).
Brake Fluid Type:
DOT 3 or DOT 4 (consult specific vehicle for exact spec).
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), CV joint wear, radiator leaks, transmission solenoid issues (automatic), power window regulator failure, suspension bushing wear, rust on body panels (especially in northern climates).
Engine Specific Issues:
Head gasket leaks can occur on some 4G63 engines if overheated. Carbon buildup in intake manifold for DOHC engines.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of producing robust and reliable vehicles, with a focus on practical engineering and innovative drivetrains (e.g., AWD).
Model Evolution
Generations:
The Space Wagon/Runner underwent several redesigns and platform updates between 1991 and 2002, including the N10/N20 (1991-1998) and N30/N40 (1998-2002) generations, often sharing powertrains and platforms with Mitsubishi sedans and smaller SUVs.
Production
Manufacturing Locations:
Primarily Japan, with some models potentially assembled in other global locations for specific markets.
🏆 Awards & Recognition
Recognitions
Market Acclaim:
While specific awards for the Space Wagon/Runner are not widely publicized, Mitsubishi vehicles of this era were generally recognized for their value and practicality, especially in the family car segment.