Mitsubushi SPACE WAGON SPACE RUNNER Workshop Repair Manual 1991-2002
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Wagon / Space Runner Model Nickname: Chariot (Japan), Expo LRV (North America) Codes Platform Code: N30/N40 Series 👋 Introduction Market Position Target Audience: Professional mechanics, dealership technicians, advanced automotive enthusiasts Competitive Analysis Value Proposition: Provides access to the same authoritative, detailed information used by official Mitsubishi dealerships, ensuring accuracy and completeness for all repair and maintenance tasks. Key Features Key Selling Points: Manufacturer-written content, extensive coverage, detailed diagrams, step-by-step procedures, essential for accurate diagnostics and repairs. 📋 Manual Details Coverage Areas Model Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Regions Covered: Global (referencing regional variations where applicable) Page Count Estimated Page Count: >2000 Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, timing, valve train, crankshaft, pistons, rings, connecting rods, cylinder head, block Engine Management: Fuel injection (MPI/GDI), ignition system, emissions control (EGR, catalytic converter), sensors (O2, MAP, TPS, CKP, CMP), actuators, ECU diagnostics Transmission Manual: Clutch system, manual transmission disassembly, assembly, gear selection, diagnostics Transmission Automatic: Automatic transmission disassembly, assembly, hydraulic control, torque converter, valve body, electronic controls, diagnostics Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system, transfer case, differentials, drive shafts, CV joints Suspension: Front suspension (MacPherson strut, multi-link), rear suspension (multi-link), springs, shock absorbers, control arms, anti-roll bars, alignment procedures Steering: Power steering system (hydraulic), steering rack, steering column, wheel alignment Brakes: Front disc brakes, rear drum/disc brakes, ABS system (if equipped), brake fluid specifications, bleeding procedures, parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, switches, wiring diagrams Climate Control: HVAC system, air conditioning (A/C) compressor, refrigerant, heater core, blower motor, controls Body Exterior: Body panels, doors, hoods, liftgate, bumpers, glass, sunroof, trim, corrosion prevention Body Interior: Seats, dashboard, door panels, headliner, carpets, trim panels, seat belts, airbags Safety Systems: Airbag system components and diagnostics, seat belt pre-tensioners Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections Diagnostics: Troubleshooting flowcharts, DTC (Diagnostic Trouble Code) interpretation, component testing Repair Procedures: Component replacement, rebuild procedures (engine, transmission), system repairs Electrical Diagnostics: Wiring diagram interpretation, circuit testing, component testing using multimeters Body Repair: Panel replacement, alignment, collision repair considerations Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers Detail Level: Step-by-step instructions, detailed diagrams, exploded views, torque specifications, fluid capacities, schematics 📊 Manual Specifications File Format Compatibility: Windows & MAC compatible Print Quality Resolution: High-resolution scans for clear text and diagrams Binding Type Format Type: Digital Download (PDF) Paper Type Digital Medium: Acrobat PDF files ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G63, 4G64 Engine Type Common: Inline 4-cylinder, SOHC/DOHC Displacement Common: 2.0L (1997cc), 2.4L (2351cc) Performance Horsepower Range: Approx. 130-150 hp (depending on engine and market) Torque Range: Approx. 135-160 lb-ft (depending on engine and market) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI), Gasoline Direct Injection (GDI) on later models Fuel Type: Unleaded gasoline Engine Maintenance Spark Plug Type Common: NGK BKR6E-11 or equivalent Engine Oil Type Common: API SJ/SL or higher, SAE 5W-30, 10W-30, or 10W-40 (refer to specific year/engine manual for exact recommendation) Engine Oil Capacity Common: Approx. 4.0-4.5 liters (with filter) 🔧 Transmission Standard Type Common: 5-speed Manual Transmission Optional Type Common: 4-speed Automatic Transmission (INVECS-II) Features AWD Option: Available with optional All-Wheel Drive (AWD) system Transmission Fluid Manual Fluid Type: API GL-4 SAE 75W-85 or 75W-90 gear oil Automatic Fluid Type: DIAQueen ATF-SP II M or equivalent (check specific manual for SP III compatibility) 📐 Dimensions Exterior Length Approx: 4500-4600 mm Width Approx: 1700-1750 mm Height Approx: 1650-1700 mm Weights Curb Weight Approx: 1400-1600 kg 🛡️ Safety Features Ratings Crash Test Data: Varies by region and specific test year; typically provided by NHTSA (US) or Euro NCAP (Europe). Active Features Available ABS: Anti-lock Braking System (ABS) was an available option on many models. Passive Features Airbags: Driver and passenger airbags became standard on later models within this generation. Seatbelts: 3-point seatbelts with pretensioners for front occupants standard on most models. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player or cassette tape, speaker configurations vary by trim level. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Early Connectivity: Limited to basic radio and potentially power accessories; no integrated Bluetooth or USB typically found in this era. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to specific manual for exact recommendation). Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or annually. Spark Plug Replacement: Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (copper vs. platinum/iridium). Timing Belt Replacement: Crucial for the 4G6x engines. Recommended interval is...
Professional mechanics, dealership technicians, advanced automotive enthusiasts
Competitive Analysis
Value Proposition:
Provides access to the same authoritative, detailed information used by official Mitsubishi dealerships, ensuring accuracy and completeness for all repair and maintenance tasks.
Key Features
Key Selling Points:
Manufacturer-written content, extensive coverage, detailed diagrams, step-by-step procedures, essential for accurate diagnostics and repairs.
Approx. 130-150 hp (depending on engine and market)
Torque Range:
Approx. 135-160 lb-ft (depending on engine and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI), Gasoline Direct Injection (GDI) on later models
Fuel Type:
Unleaded gasoline
Engine Maintenance
Spark Plug Type Common:
NGK BKR6E-11 or equivalent
Engine Oil Type Common:
API SJ/SL or higher, SAE 5W-30, 10W-30, or 10W-40 (refer to specific year/engine manual for exact recommendation)
Engine Oil Capacity Common:
Approx. 4.0-4.5 liters (with filter)
🔧 Transmission
Standard
Type Common:
5-speed Manual Transmission
Optional
Type Common:
4-speed Automatic Transmission (INVECS-II)
Features
AWD Option:
Available with optional All-Wheel Drive (AWD) system
Transmission Fluid
Manual Fluid Type:
API GL-4 SAE 75W-85 or 75W-90 gear oil
Automatic Fluid Type:
DIAQueen ATF-SP II M or equivalent (check specific manual for SP III compatibility)
📐 Dimensions
Exterior
Length Approx:
4500-4600 mm
Width Approx:
1700-1750 mm
Height Approx:
1650-1700 mm
Weights
Curb Weight Approx:
1400-1600 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Varies by region and specific test year; typically provided by NHTSA (US) or Euro NCAP (Europe).
Active Features
Available ABS:
Anti-lock Braking System (ABS) was an available option on many models.
Passive Features
Airbags:
Driver and passenger airbags became standard on later models within this generation.
Seatbelts:
3-point seatbelts with pretensioners for front occupants standard on most models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette tape, speaker configurations vary by trim level.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Early Connectivity:
Limited to basic radio and potentially power accessories; no integrated Bluetooth or USB typically found in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to specific manual for exact recommendation).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or annually.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (copper vs. platinum/iridium).
Timing Belt Replacement:
Crucial for the 4G6x engines. Recommended interval is typically 60,000-90,000 miles (96,000-144,000 km). Failure can cause catastrophic engine damage.
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (50/50 mix of ethylene glycol and distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Timing belt failure (critical maintenance item), head gasket leaks (especially on higher mileage 4G63 engines), automatic transmission solenoid issues, rust in certain climates, power window regulators.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi is known for its engineering, particularly in 4WD and powertrain technology.
Model Evolution
Generation:
This manual covers the second generation (N30/N40) of the Mitsubishi Space Wagon, produced from 1991 to 2002. It succeeded the first generation (1983-1990).
Production
Manufacturing Locations:
Primarily Japan, with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for this generation are not widely publicized, Mitsubishi vehicles from this era were generally well-regarded for their practicality and the performance of their 4G6x engines.