Mitsubushi STARION 1982-1987 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Starion Platform Name: Mitsubishi Lancer Celeste/Starion platform Codes Chassis Code: A180 👋 Introduction Market Position Segment: Compact rear-wheel-drive sports coupe. Reputation: Known for its distinctive styling, turbocharged performance (on many models), and rear-wheel-drive dynamics. Competitive Analysis Competitors: Toyota Supra, Nissan 300ZX (Z31), Mazda RX-7 (FC), Pontiac Firebird, Chevrolet Camaro. Key Features Design: Angular, wedge-shaped design with pop-up headlights, popular in the 1980s sports car aesthetic. Performance: Availability of turbocharged engines offered significant performance for its era. Badge Engineering: Sold under various names (Starion, Conquest) across different divisions of Chrysler in North America. 📋 Manual Details Coverage Areas Covered Models: Mitsubishi Starion, Chrysler Conquest, Dodge Conquest, Plymouth Conquest Covered Years: 1982, 1983, 1984, 1985, 1986, 1987 Page Count Total Pages: 1500+ Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine assembly, disassembly, inspection, and repair for the 4G63 engine. Engine Lubrication: Oil pump, oil filter, oil pan, lubrication passages, oil pressure specifications. Engine Cooling: Radiator, water pump, thermostat, coolant specifications, cooling system pressure testing. Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank, emission control related fuel components. Intake And Exhaust: Intake manifold, exhaust manifold, catalytic converter, muffler, emission control routing. Engine Electrical: Ignition system (spark plugs, coils, distributor), starter motor, alternator, battery, wiring diagrams. Engine Emission Control: EGR system, PCV system, catalytic converter diagnostics, oxygen sensors, emission-related electrical controls. Clutch: Clutch disc, pressure plate, release bearing, clutch hydraulics, adjustment procedures. Manual Transmission: Gearbox assembly, disassembly, shifting mechanisms, lubrication, component inspection, troubleshooting. Automatic Transmission: Transmission operation, hydraulic control, valve body, torque converter, fluid specifications, maintenance. Propeller Shaft: Driveshaft, universal joints, center support bearing, balancing. Front Axle: Suspension components, steering knuckle, CV joints, wheel bearings, differential (if applicable). Rear Axle: Differential, axle shafts, rear suspension mounting points, wheel bearings. Wheel And Tyre: Wheel specifications, tire sizes, pressure recommendations, alignment procedures. Power Plant Mount: Engine and transmission mounts, inspection and replacement. Front Suspension: MacPherson struts, control arms, bushings, ball joints, shock absorbers, springs, alignment. Rear Suspension: Independent rear suspension design, shock absorbers, springs, control arms, bushings. Service Brakes: Front and rear brake system details, disc brakes, caliper service, brake pads, rotors, hydraulic lines, master cylinder, booster, bleeding. Parking Brakes: Parking brake mechanism, cable adjustment, operation. Steering: Power steering system, steering rack, tie rods, power steering fluid, pump, steering column. Body Exterior: Body panel repair, doors, hood, trunk lid, bumpers, glass replacement, trim. Body Interior: Dashboard, seats, door panels, carpeting, interior trim, sound deadening. Supplemental Restraint Systems Srs: Airbag system diagnostics and components (likely basic coverage for the era). Heater Air Conditioner Ventilation: HVAC system components, blower motor, heater core, evaporator, refrigerant, control panels. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspections, tune-ups. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for various systems. Repair: Step-by-step instructions for component removal, repair, and installation. Diagnostics: System checks, sensor testing, electrical circuit diagnostics, fault code interpretation (if applicable). Specifications And Tolerances: Detailed technical specifications, torque values, clearances, and wear limits for all components. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable due to PDF format (depends on original scan quality). Print Quality Quality: Based on factory original scans, typically high quality with clear diagrams. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Displacement: 2.0 Liters (1997 cc) Configuration: Inline-4 Cylinder Aspiration: Naturally Aspirated and Turbocharged variants Performance Horsepower Naturally Aspirated: Approx. 109 hp (Varies by year/market) Horsepower Turbocharged: Approx. 145 hp - 170 hp (Varies by year/market, intercooled models higher) Torque Turbocharged: Approx. 170 lb-ft - 195 lb-ft (Varies by year/market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission Features Drive Layout: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length: Approx. 175-178 inches (Varies slightly by year) Width: Approx. 69.1 inches Height: Approx. 50.6 inches Wheelbase: Approx. 98.2 inches Weights Curb Weight: Approx. 2700-3000 lbs (Varies by model and equipment) 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Data not readily available for this era, typical of the time. Active Features Brakes: Front disc brakes, rear disc brakes on most models. Anti-lock Braking System (ABS) available on later models. Passive Features Seatbelts: Three-point seatbelts, shoulder belts. Airbags: Driver's airbag introduced in later production years (market dependent). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional amplifier and equalizer systems. Driver Assistance ABS: Anti-lock Braking System available on later models. Connectivity Cellular: N/A (No integrated cellular connectivity). 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000...