Mitsubishi TJ KJ Series Magna Verada Diamante 1996-2005 Service Repair Manual
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đˇď¸ Basic Information Identification Make: Mitsubishi Model: Magna, Verada, Diamante Generation Tj/Kj Series: Covers the later phase of the Mitsubishi Magna/Verada (Australian market) and Mitsubishi Diamante (global market) families. Codes Chassis Codes: TJ (Magna/Verada), KJ (Diamante - though often used interchangeably with Magna series designations in some markets). đ Introduction Market Position Market Position: The TJ/KJ series represented Mitsubishi's offering in the large family sedan and near-luxury segments, particularly strong in Australia (Magna/Verada) and Asia/North America (Diamante). Global Market (Diamante): In markets outside Australia, the equivalent vehicle was often sold as the Mitsubishi Diamante, typically positioned as a more premium or upscale sedan. Competitive Analysis Key Competitors: Ford Falcon (AU), Holden Commodore (AU), Toyota Camry, Nissan Maxima, Mazda 626/Mazda6. Key Features Vehicle Strengths: Known for its spacious interior, comfortable ride, powerful V6 engines, and distinctive styling. The Verada trim added luxury appointments. Manual'S Value Proposition: Provides the same information used by authorized service centers, enabling owners to perform complex repairs and maintenance, saving on dealership service costs. Manual Quality: Described as 'top-quality' and 'complete and intact,' ensuring no missing information critical for effective repairs. đ Manual Details Coverage Areas All Models/Engines/Trim/Transmission Types: Covers the full spectrum of variants offered within the TJ/KJ series, encompassing different engine sizes, trim levels, and transmission configurations. Body And Chassis: Includes procedures for suspension, steering, brake system maintenance and repair, wheel alignment specifications, body panel removal/installation, interior trim, and climate control systems. Page Count Estimated Page Count: While not explicitly stated, professional-grade service manuals for this era typically range from 1,500 to 3,000+ pages due to comprehensive coverage. Manual Type Manual Type: Comprehensive Service and Repair Manual Manual Content: Service, maintenance, and repair information. Includes specifications, diagnostics, and step-by-step guides. Electrical schematics and component locations are integral. Scope: Encompasses both routine maintenance tasks and complex diagnostic and repair procedures. Language Language: English Format Digital Format: HTML (often delivered as a collection of HTML files within a ZIP archive for easy navigation and searching) Delivery Method: Electronic delivery via email, offering fast and free access. đ Manual Coverage Systems Covered Major Systems: Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Transmission (Automatic and Manual), Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Chassis. Powertrain Details: Comprehensive coverage of V6 engine operation, overhaul procedures, fuel injection system diagnostics, ignition system, cooling, lubrication, and exhaust systems. Detailed automatic and manual transmission repair. Bodywork And Trim: Includes details on body panel removal, door mechanisms, interior upholstery, dashboard components, and exterior trim pieces. Climate Control: Detailed information on the air conditioning system, heater core, blower motor, and control panel operation and troubleshooting. Procedures Included Repair And Maintenance Procedures: Step-by-step repair instructions, scheduled maintenance procedures, diagnostic troubleshooting, component removal and installation, adjustments, specifications, and wiring diagrams. Electrical System Coverage: Detailed electrical diagrams, component locations, troubleshooting guides for starting and charging systems, lighting, power accessories, climate control, and instrument cluster diagnostics. Component Overhaul: Detailed procedures for engine rebuilds, transmission overhauls, and major subsystem repairs, including specifications for clearances, torque values, and tolerances. Component Replacement: Detailed instructions for replacing common wear items like brake pads, rotors, shock absorbers, exhaust components, and alternator. Also includes less common parts like AC compressors or power steering pumps. Technical Depth Depth Of Coverage: In-depth, professional-level detail suitable for both DIY mechanics and professional workshops. Includes exploded views and detailed diagrams. Troubleshooting Methodology: Systematic troubleshooting trees and symptom-based diagnostic procedures to identify and resolve faults efficiently. Diagnostic Tools: Information on diagnostic trouble codes (DTCs) and potential use of OBD-II scan tools (for models equipped with it). Specifications Section: Comprehensive listing of torque specifications for all fasteners, engine clearances, bearing tolerances, and chassis alignment data. đ Manual Specifications File Format File Format: HTML File Structure: HTML format implies a navigable, hyperlinked document structure, allowing for quick access to different sections and topics. Searchable text is a key benefit of this format. Print Quality Printability: Yes, all pages are printable. Binding Type Binding Type: N/A (Digital Delivery) Paper Type Paper Type: N/A (Digital Delivery) Compatibility Operating System Compatibility: Windows, Mac, and Linux OS compatible, ensuring broad accessibility for users across different platforms. âď¸ Engine Specifications Primary Engine Engine Options: Primarily the Mitsubishi 6G7x V6 engine family. Common displacements include 3.0L (6G72), 3.5L (6G74), and later versions of the 3.8L (6G75) in some markets, though the manual specifies 1996-2005 which aligns most closely with 6G72 and 6G74. Performance Typical Performance (3.5L 6G74): Approximately 145-155 kW (194-208 hp) and 310-330 Nm (229-243 lb-ft) of torque, depending on year and specific engine tune. Engine Type: SOHC or DOHC V6, naturally aspirated. Fuel System Fuel System Type: Electronic Fuel Injection (EFI) Engine Management: ECU (Engine Control Unit) controlled fuel injection and ignition timing, with sensor data used for optimal performance and emissions. Engine Codes Common Engine Codes: 6G72 (3.0L V6), 6G74 (3.5L...
Covers the later phase of the Mitsubishi Magna/Verada (Australian market) and Mitsubishi Diamante (global market) families.
Codes
Chassis Codes:
TJ (Magna/Verada), KJ (Diamante - though often used interchangeably with Magna series designations in some markets).
đ Introduction
Market Position
Market Position:
The TJ/KJ series represented Mitsubishi's offering in the large family sedan and near-luxury segments, particularly strong in Australia (Magna/Verada) and Asia/North America (Diamante).
Global Market (Diamante):
In markets outside Australia, the equivalent vehicle was often sold as the Mitsubishi Diamante, typically positioned as a more premium or upscale sedan.
Competitive Analysis
Key Competitors:
Ford Falcon (AU), Holden Commodore (AU), Toyota Camry, Nissan Maxima, Mazda 626/Mazda6.
Key Features
Vehicle Strengths:
Known for its spacious interior, comfortable ride, powerful V6 engines, and distinctive styling. The Verada trim added luxury appointments.
Manual'S Value Proposition:
Provides the same information used by authorized service centers, enabling owners to perform complex repairs and maintenance, saving on dealership service costs.
Manual Quality:
Described as 'top-quality' and 'complete and intact,' ensuring no missing information critical for effective repairs.
đ Manual Details
Coverage Areas
All Models/Engines/Trim/Transmission Types:
Covers the full spectrum of variants offered within the TJ/KJ series, encompassing different engine sizes, trim levels, and transmission configurations.
Body And Chassis:
Includes procedures for suspension, steering, brake system maintenance and repair, wheel alignment specifications, body panel removal/installation, interior trim, and climate control systems.
Page Count
Estimated Page Count:
While not explicitly stated, professional-grade service manuals for this era typically range from 1,500 to 3,000+ pages due to comprehensive coverage.
Manual Type
Manual Type:
Comprehensive Service and Repair Manual
Manual Content:
Service, maintenance, and repair information. Includes specifications, diagnostics, and step-by-step guides. Electrical schematics and component locations are integral.
Scope:
Encompasses both routine maintenance tasks and complex diagnostic and repair procedures.
Language
Language:
English
Format
Digital Format:
HTML (often delivered as a collection of HTML files within a ZIP archive for easy navigation and searching)
Delivery Method:
Electronic delivery via email, offering fast and free access.
Comprehensive coverage of V6 engine operation, overhaul procedures, fuel injection system diagnostics, ignition system, cooling, lubrication, and exhaust systems. Detailed automatic and manual transmission repair.
Bodywork And Trim:
Includes details on body panel removal, door mechanisms, interior upholstery, dashboard components, and exterior trim pieces.
Climate Control:
Detailed information on the air conditioning system, heater core, blower motor, and control panel operation and troubleshooting.
Procedures Included
Repair And Maintenance Procedures:
Step-by-step repair instructions, scheduled maintenance procedures, diagnostic troubleshooting, component removal and installation, adjustments, specifications, and wiring diagrams.
Electrical System Coverage:
Detailed electrical diagrams, component locations, troubleshooting guides for starting and charging systems, lighting, power accessories, climate control, and instrument cluster diagnostics.
Component Overhaul:
Detailed procedures for engine rebuilds, transmission overhauls, and major subsystem repairs, including specifications for clearances, torque values, and tolerances.
Component Replacement:
Detailed instructions for replacing common wear items like brake pads, rotors, shock absorbers, exhaust components, and alternator. Also includes less common parts like AC compressors or power steering pumps.
Technical Depth
Depth Of Coverage:
In-depth, professional-level detail suitable for both DIY mechanics and professional workshops. Includes exploded views and detailed diagrams.
Troubleshooting Methodology:
Systematic troubleshooting trees and symptom-based diagnostic procedures to identify and resolve faults efficiently.
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and potential use of OBD-II scan tools (for models equipped with it).
Specifications Section:
Comprehensive listing of torque specifications for all fasteners, engine clearances, bearing tolerances, and chassis alignment data.
đ Manual Specifications
File Format
File Format:
HTML
File Structure:
HTML format implies a navigable, hyperlinked document structure, allowing for quick access to different sections and topics. Searchable text is a key benefit of this format.
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding Type:
N/A (Digital Delivery)
Paper Type
Paper Type:
N/A (Digital Delivery)
Compatibility
Operating System Compatibility:
Windows, Mac, and Linux OS compatible, ensuring broad accessibility for users across different platforms.
âď¸ Engine Specifications
Primary Engine
Engine Options:
Primarily the Mitsubishi 6G7x V6 engine family. Common displacements include 3.0L (6G72), 3.5L (6G74), and later versions of the 3.8L (6G75) in some markets, though the manual specifies 1996-2005 which aligns most closely with 6G72 and 6G74.
Performance
Typical Performance (3.5L 6G74):
Approximately 145-155 kW (194-208 hp) and 310-330 Nm (229-243 lb-ft) of torque, depending on year and specific engine tune.
Engine Type:
SOHC or DOHC V6, naturally aspirated.
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI)
Engine Management:
ECU (Engine Control Unit) controlled fuel injection and ignition timing, with sensor data used for optimal performance and emissions.
Engine Codes
Common Engine Codes:
6G72 (3.0L V6), 6G74 (3.5L V6). The 6G75 (3.8L V6) might be present in very late TJ models, but the core coverage is 6G72/6G74.
đ§ Transmission
Standard
Standard Transmission:
Usually a 4-speed automatic transmission (e.g., F4A51 or W4A51) for most variants. Some earlier models or specific trims might have had manual options, though less common in later years of the TJ series.
Optional
Optional Transmission:
A 5-speed automatic transmission became available on higher trims or later models. Manual transmission options (e.g., 5-speed) were also available on certain Magna models.
Features
Transmission Features:
Includes details on INVECS-II (Intelligent & Novel Control Transmission System) for automatic transmissions, offering adaptive shift logic.
đ Dimensions
Exterior
Wheelbase:
Approximately 2730 mm (107.5 inches)
Overall Length:
Approximately 4830-4900 mm (190.2-192.9 inches), varying slightly by body style (sedan/wagon).
Weights
Curb Weight:
Typically ranging from 1500 kg to 1700 kg (3307 lbs to 3748 lbs), depending on engine and trim.
Gross Vehicle Weight Rating (Gvwr):
Typically around 2000-2100 kg, specified in the manual for load capacity.
đĄď¸ Safety Features
Ratings
Safety Ratings:
Varies by market and testing year. Australian NCAP and US NCAP ratings would be detailed if available for specific models and years covered.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (ASR - Active Stability and Traction Control on some higher trims).
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, side impact bars, crumple zones, seatbelt pretensioners.
đĄ Technology Features
Infotainment
Infotainment System:
Basic systems for the era, typically including AM/FM radio, cassette player, and CD player (on higher trims). Digital display for clock and radio.
Driver Assistance
Driver Assistance Systems:
Limited by modern standards, primarily focused on ABS and optional traction control. Cruise control was a common feature.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or USB. Some models may have had auxiliary inputs for external devices.
đ§ Maintenance
Service Intervals
Recommended Service Intervals:
The manual provides a 'regular service interval table' outlining specific maintenance tasks (oil changes, filter replacements, fluid checks, etc.) based on mileage or time (e.g., every 10,000-15,000 km or 6-12 months).
Key Maintenance Items Covered:
Spark plug replacement intervals, timing belt replacement (critical for 6G7 engines, typically every 90,000-100,000 km or 60,000 miles), brake fluid flush, power steering fluid flush.
Fluid Specifications
Engine Oil Specification:
Typically SAE 10W-30 or 10W-40 API SG/SH or higher, with specific viscosity recommendations varying slightly based on climate. Check manual for exact API rating and ACEA specifications.
Mitsubishi Genuine Long Life Coolant (LLC) or an equivalent ethylene glycol-based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items/Issues:
Can include worn suspension components (bushings, ball joints), potential for minor oil leaks from gaskets (e.g., rocker cover), automatic transmission cooler line corrosion (especially in specific climates), and interior trim wear.
Cooling System Considerations:
Potential for radiator leaks or hose degradation over time, requiring inspection and replacement. Thermostat failures can also occur.
đ Vehicle History
Brand Heritage
Mitsubishi'S Heritage:
Mitsubishi's history in producing robust and innovative vehicles, with a strong presence in Australia through the Magna and Verada models.
Model Evolution
Tj/Kj Series Evolution:
This series represents the third and final generation of the Australian-developed Mitsubishi Magna platform. It introduced styling updates, improved powertrains, and enhanced features over its predecessors.
Australian Market Significance:
The Magna/Verada platform was a significant Australian-designed and manufactured vehicle, competing head-on with Holden and Ford in a key market segment.
Production
Production Years:
1996-2005
Manufacturing Location:
Primarily manufactured in Australia (Adelaide) for the Magna/Verada variants and in Japan for the Diamante variants.