Mitsubushi TRITON ME MH MJ 1983-1994 Model Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton (ME, MH, MJ) Model Variant 1: L200 (ME) Production Years Covered: 1983-1994 Generation Codes: ME, MH, MJ Region Focus: Australian Models 👋 Introduction Market Position Availability: Fills a long-standing demand for early Mitsubishi Triton workshop manuals. Competitive Analysis Uniqueness: Presented as the 'only workshop manual there is' for early Triton models, indicating a unique or comprehensive offering. Key Features Comprehensiveness: Covers 'everything worth covering,' including all engine variants and body styles for the specified period. Accessibility: Provided in an easy-to-read and printable PDF format. 📋 Manual Details Coverage Areas Engine Variants: Petrol (4-Cylinder, V6), Diesel Body Styles: Ute, Dual Cab, Cab Chassis Drivetrain: 2WD, 4WD Transmission Types: Automatic Transmission, Manual Transmission Manual Type Type: Workshop Manual / Service Manual / Repair Manual Format File Format: PDF Language Language: English Page Count Estimated Page Count: Comprehensive (Specific count not provided, but stated to cover 'everything worth covering') 📖 Manual Coverage Systems Covered Engine System: Engine (general), Engine Lubrication, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control Drivetrain System: Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Front Axle, Rear Axle Suspension Steering Brakes: Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Wheel and Tyre Body Exterior Interior: Body, Exterior, Interior Electrical HVAC: Chassis Electrical, Heater, Air Conditioner and Ventilation Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements Repair Rebuild: Engine overhaul, transmission repair, brake system servicing, suspension component replacement, electrical diagnostics and repair Diagnostics Troubleshooting: Diagnostic procedures for various systems, troubleshooting common faults and issues Technical Depth Depth: Comprehensive coverage from basic maintenance to in-depth repair and diagnostics, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Quality: High Quality PDF File Type Readability: Easy to read or print Print Quality Description: The best quality you'll find anywhere Binding Type Type: N/A (Digital PDF format) Paper Type Type: N/A (Digital PDF format) Coverage Completeness Statement: Compiled by an enthusiast, aiming to cover all essential aspects of repair and maintenance for the specified Triton models. Covers all engines from petrol and diesel. ⚙️ Engine Specifications Primary Engine Petrol Options: 4-Cylinder (e.g., 2.0L, 2.4L), V6 (e.g., 3.0L 6G72) Diesel Options: Various Mitsubishi diesel engines of the era (e.g., 2.5L naturally aspirated or turbocharged). Performance Typical Horsepower Range: Petrol: 80-125 kW (approx.), Diesel: 50-75 kW (approx.) - Varies significantly by engine and year. Typical Torque Range: Petrol: 150-220 Nm (approx.), Diesel: 140-180 Nm (approx.) - Varies significantly by engine and year. Fuel System Injection Types: Carbureted (early models) and Fuel Injection (later models), Diesel Injection (Direct Injection or Indirect Injection). Engine Codes Examples Petrol 4Cyl: 4G54 (2.6L), 4G63 (2.0L DOHC), 4G64 (2.4L SOHC) Petrol V6: 6G72 (3.0L SOHC) Diesel: 4D56 (2.5L Turbo Diesel) 🔧 Transmission Standard Manual Transmission: Available, typically 5-speed manual. Optional Automatic Transmission: Available, typically 4-speed automatic. Features Transfer Case: Part-time 4WD system with selectable 2WD/4WD engagement, and low-range gearing (4WD models). Fluid Specifications Manual Transmission Fluid: Likely GL-4 spec SAE 75W-90 or SAE 80W-90 gear oil. Specifics detailed in manual. Automatic Transmission Fluid: Likely ATF SP-II or Dexron II/III. Specifics detailed in manual. 📐 Dimensions Exterior Body Styles: Single Cab, Extra Cab (Space Cab), Dual Cab. Tray Lengths: Varies by body style and configuration (e.g., standard tray, long tray options). Weights Gross Vehicle Weight Rating: Approx. 2300 kg to 2800 kg (varies by model and configuration). Towing Capacity: Typically around 1500 kg - 2500 kg (braked), depends on engine and model year. Refer to vehicle compliance plate or manual. 🛡️ Safety Features Ratings Crash Test Data: Limited official ANCAP data available for these specific early models. Era design typically focused on passive safety features of the time. Active Features ABS: Optional on some later MH/MJ models, not standard. Passive Features Airbags: Not available on ME/MH models, optional driver airbag on some later MJ models. Seatbelts: Standard seatbelts, with 3-point front seatbelts becoming standard over time. 💡 Technology Features Infotainment Head Unit: Basic AM/FM radio and cassette player standard. Optional CD players in later models. Driver Assistance Cruise Control: Optional on higher trim levels and later models. Connectivity Auxiliary Input: Not standard; aftermarket solutions typically required for modern device connectivity. 🔧 Maintenance Service Intervals Oil Change Petrol: Typically every 5,000-7,500 km or 6-12 months. Refer to specific engine in manual. Oil Change Diesel: Typically every 5,000-10,000 km or 6-12 months. Refer to specific engine in manual. Timing Belt Replacement: For engines with timing belts (most petrols, some diesels), typically every 80,000-100,000 km or 5-7 years. Crucial for engine longevity. Fluid Specifications Engine Oil: Petrol: SAE 10W-30 or 20W-50 (API SG/SH). Diesel: SAE 15W-40 or 10W-30 (API CD/CE/CF). Specifics critical for engine health. Coolant: Ethylene glycol-based coolant (e.g., a 50/50 mix with distilled water). Check manual for specific type and capacity. Brake Fluid: DOT 3 or...
Engine overhaul, transmission repair, brake system servicing, suspension component replacement, electrical diagnostics and repair
Diagnostics Troubleshooting:
Diagnostic procedures for various systems, troubleshooting common faults and issues
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to in-depth repair and diagnostics, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Quality:
High Quality PDF File Type
Readability:
Easy to read or print
Print Quality
Description:
The best quality you'll find anywhere
Binding Type
Type:
N/A (Digital PDF format)
Paper Type
Type:
N/A (Digital PDF format)
Coverage
Completeness Statement:
Compiled by an enthusiast, aiming to cover all essential aspects of repair and maintenance for the specified Triton models. Covers all engines from petrol and diesel.
Various Mitsubishi diesel engines of the era (e.g., 2.5L naturally aspirated or turbocharged).
Performance
Typical Horsepower Range:
Petrol: 80-125 kW (approx.), Diesel: 50-75 kW (approx.) - Varies significantly by engine and year.
Typical Torque Range:
Petrol: 150-220 Nm (approx.), Diesel: 140-180 Nm (approx.) - Varies significantly by engine and year.
Fuel System
Injection Types:
Carbureted (early models) and Fuel Injection (later models), Diesel Injection (Direct Injection or Indirect Injection).
Engine Codes Examples
Petrol 4Cyl:
4G54 (2.6L), 4G63 (2.0L DOHC), 4G64 (2.4L SOHC)
Petrol V6:
6G72 (3.0L SOHC)
Diesel:
4D56 (2.5L Turbo Diesel)
🔧 Transmission
Standard
Manual Transmission:
Available, typically 5-speed manual.
Optional
Automatic Transmission:
Available, typically 4-speed automatic.
Features
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD engagement, and low-range gearing (4WD models).
Fluid Specifications
Manual Transmission Fluid:
Likely GL-4 spec SAE 75W-90 or SAE 80W-90 gear oil. Specifics detailed in manual.
Automatic Transmission Fluid:
Likely ATF SP-II or Dexron II/III. Specifics detailed in manual.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab (Space Cab), Dual Cab.
Tray Lengths:
Varies by body style and configuration (e.g., standard tray, long tray options).
Weights
Gross Vehicle Weight Rating:
Approx. 2300 kg to 2800 kg (varies by model and configuration).
Towing Capacity:
Typically around 1500 kg - 2500 kg (braked), depends on engine and model year. Refer to vehicle compliance plate or manual.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official ANCAP data available for these specific early models. Era design typically focused on passive safety features of the time.
Active Features
ABS:
Optional on some later MH/MJ models, not standard.
Passive Features
Airbags:
Not available on ME/MH models, optional driver airbag on some later MJ models.
Seatbelts:
Standard seatbelts, with 3-point front seatbelts becoming standard over time.
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM radio and cassette player standard. Optional CD players in later models.
Driver Assistance
Cruise Control:
Optional on higher trim levels and later models.
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions typically required for modern device connectivity.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Typically every 5,000-7,500 km or 6-12 months. Refer to specific engine in manual.
Oil Change Diesel:
Typically every 5,000-10,000 km or 6-12 months. Refer to specific engine in manual.
Timing Belt Replacement:
For engines with timing belts (most petrols, some diesels), typically every 80,000-100,000 km or 5-7 years. Crucial for engine longevity.
Fluid Specifications
Engine Oil:
Petrol: SAE 10W-30 or 20W-50 (API SG/SH). Diesel: SAE 15W-40 or 10W-30 (API CD/CE/CF). Specifics critical for engine health.
Coolant:
Ethylene glycol-based coolant (e.g., a 50/50 mix with distilled water). Check manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Refer to manual for exact specification and bleeding procedures.
Known Issues
Rust Corrosion:
Common issue on vehicles of this age, especially in coastal or wet climates. Check chassis rails, wheel arches, and door bottoms.
Suspension Wear:
Bushings, ball joints, and shock absorbers can wear over time, leading to clunking noises or poor handling.
Engine Oil Leaks:
Valve cover gaskets, oil pan gaskets, and rear main seals can degrade and leak.
Cooling System:
Radiators can develop leaks, and thermostats can fail. Regular flushing is recommended.
📚 Vehicle History
Brand Heritage
Mitsubishi Ute Legacy:
Part of Mitsubishi's long lineage of robust and capable utility vehicles, often built for demanding conditions.
Model Evolution
Me Generation:
Introduced in 1978 globally as the L200, the ME generation for Australia likely launched in the early 1980s, representing the first generation of this platform. Focused on utility and off-road capability.
Mh Mj Generations:
MH (1986-1990) and MJ (1990-1996) represented significant updates in styling, interior, and often powertrain, introducing more refined features and potentially V6 engines and improved diesel technology.
Production
Manufacturing Location:
Primarily Japan, with some assembly potentially occurring in other regions including Australia for certain variants or periods.
🏆 Awards & Recognition
Recognitions
Reputation:
Known for their ruggedness and reliability, particularly the diesel models, which were popular for heavy-duty work and off-roading.
Ratings
Industry Standing:
Respected in the Australian market for their utility and value for money in their era, especially in 4WD configurations.