Mitsubishi Triton 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Year: 2006 Codes Chassis Code: ML/MN (Fourth Generation) 👋 Introduction Market Position Vehicle Segment: Mid-size Pickup Truck Key Competitors: Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara, Holden Colorado. Competitive Analysis Value Proposition: The Mitsubishi Triton of this era is known for its ruggedness, reliability, and value for money, offering strong off-road capability and utility. Key Features Body Styles: Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab). Drivetrain Options: 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive). Target Audience: Tradespeople, recreational users, off-road enthusiasts, families requiring utility and ruggedness. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Completeness: Complete official full factory service repair manual 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (injection, pumps, injectors), emission control systems, timing system (belts/chains), ignition system. Engine Electrical: ECU (Engine Control Unit) diagnostics, sensors (MAP, TPS, ECT, CKP, CMP), actuators (injectors, ignition coils), starter motor, alternator, battery, wiring diagrams. Transmission Manual: Clutch system, gear selection, transmission overhaul, gear ratios, bearing specifications, oil seals, shift linkage. Transmission Automatic: Torque converter, valve body, hydraulic system, planetary gear sets, transmission control module (TCM) diagnostics, fluid specifications, overhaul procedures, cooling lines. Drivetrain: Front and rear differentials, driveshafts, universal joints, constant velocity (CV) joints, axle shafts, hub bearings, four-wheel-drive (4WD) system operation and repair. Suspension: Front suspension (independent, wishbones, coil springs/torsion bars), rear suspension (leaf springs, solid axle), shock absorbers, struts, control arms, sway bars, alignment specifications, wheel bearing replacement. Steering: Power steering system (pump, reservoir, hoses, rack and pinion/steering box), steering column, tie rods, steering knuckle, alignment specifications. Brakes: Front and rear brake systems (disc/drum), brake calipers, master cylinder, brake booster, ABS (Anti-lock Braking System) components and diagnostics, hydraulic lines, parking brake system, brake fluid specifications. Body And Chassis: Frame construction, body panels, doors, hood, tailgate, bumpers, glass, interior trim, weatherstripping, corrosion protection. Electrical System: Lighting (headlights, taillights, interior), horn, wipers, power windows, power locks, mirrors, dashboard instruments, fuses, relays, battery charging system, starter system, grounding points, wiring diagrams for all circuits. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components (compressor, condenser, evaporator, blower motor, refrigerant), diagnosis, repair, and refrigerant handling procedures. Safety Systems: Airbag system components, SRS (Supplemental Restraint System) wiring and diagnostics, seatbelt mechanisms. Procedures Included Routine Maintenance: Oil change, filter replacement (oil, air, fuel), spark plug replacement, coolant flush and fill, brake fluid replacement, tire rotation and inspection, battery check, belt inspection. Troubleshooting: Diagnostic procedures for engine, transmission, braking, electrical, and HVAC systems, common fault codes and their interpretations, symptom-based troubleshooting charts. Component Repair: Detailed step-by-step instructions for removing, inspecting, repairing, and installing major components like engine parts, transmissions, suspension linkages, brake assemblies, and electrical modules. Diagnostics And Testing: Procedures for testing electrical circuits, sensors, actuators, fuel pressure, ignition timing, and mechanical tolerances using diagnostic tools and equipment. Rebuilding And Overhaul: Complete overhaul procedures for engines, transmissions, and differentials, including disassembly, cleaning, inspection of wear limits, and reassembly with specifications. Electrical Diagnostics And Repair: How to interpret wiring diagrams, trace circuits, test components, and repair wiring harness issues. Body Repair: Procedures for panel replacement, dent repair, door alignment, and glass installation. Emissions Control Repair: Diagnosis and repair of catalytic converters, oxygen sensors, EGR systems, and other emissions-related components. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance and routine service to in-depth troubleshooting, component repair, and complete system overhauls. Diagnostic Tools: Details specific diagnostic tools, scan tools, and special equipment required for accurate diagnosis and repair. Torque Specifications: Includes critical torque specifications for all fasteners, ensuring proper assembly and preventing damage. Clearances And Tolerances: Provides precise measurements for component clearances and wear tolerances, essential for engine and transmission rebuilds. Wiring Diagrams: Detailed, high-quality electrical wiring diagrams for all vehicle systems, color-coded and annotated for clarity. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text content for quick information retrieval. Print Quality Printability: Designed for printing, allowing users to print the entire manual or specific sections. Binding Type Physical Format Potential: Not specified for download, but if printed, typically comb or spiral bound for ease of use in a workshop. Paper Type Physical Format Potential: Not specified for download, but typically printed on durable, high-quality paper in professional service manuals. ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G64 (2.4L Petrol), 4G69 (2.4L Petrol), 4D56 (2.5L Turbo Diesel), 6G72 (3.0L V6 Petrol). Engine Displacement Petrol 2 4L: 2.4 Liters (2351 cc) Engine Configuration Petrol 2 4L: Inline 4-cylinder, SOHC or DOHC Engine Displacement Diesel 2 5L: 2.5 Liters (2477 cc) Engine Configuration Diesel 2 5L: Inline 4-cylinder, SOHC, Turbocharged, Intercooled Engine Displacement V6 3 0L: 3.0 Liters (2972 cc) Engine Configuration V6 3 0L: V6, SOHC Performance Horsepower 2...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Triton

Year:

Codes

Chassis Code:

ML/MN (Fourth Generation)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Pickup Truck

Key Competitors:

Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara, Holden Colorado.

Competitive Analysis

Value Proposition:

The Mitsubishi Triton of this era is known for its ruggedness, reliability, and value for money, offering strong off-road capability and utility.

Key Features

Body Styles:

Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab).

Drivetrain Options:

2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive).

Target Audience:

Tradespeople, recreational users, off-road enthusiasts, families requiring utility and ruggedness.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Completeness:

Complete official full factory service repair manual

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (injection, pumps, injectors), emission control systems, timing system (belts/chains), ignition system.

Engine Electrical:

ECU (Engine Control Unit) diagnostics, sensors (MAP, TPS, ECT, CKP, CMP), actuators (injectors, ignition coils), starter motor, alternator, battery, wiring diagrams.

Transmission Manual:

Clutch system, gear selection, transmission overhaul, gear ratios, bearing specifications, oil seals, shift linkage.

Transmission Automatic:

Torque converter, valve body, hydraulic system, planetary gear sets, transmission control module (TCM) diagnostics, fluid specifications, overhaul procedures, cooling lines.

Drivetrain:

Front and rear differentials, driveshafts, universal joints, constant velocity (CV) joints, axle shafts, hub bearings, four-wheel-drive (4WD) system operation and repair.

Suspension:

Front suspension (independent, wishbones, coil springs/torsion bars), rear suspension (leaf springs, solid axle), shock absorbers, struts, control arms, sway bars, alignment specifications, wheel bearing replacement.

Steering:

Power steering system (pump, reservoir, hoses, rack and pinion/steering box), steering column, tie rods, steering knuckle, alignment specifications.

Brakes:

Front and rear brake systems (disc/drum), brake calipers, master cylinder, brake booster, ABS (Anti-lock Braking System) components and diagnostics, hydraulic lines, parking brake system, brake fluid specifications.

Body And Chassis:

Frame construction, body panels, doors, hood, tailgate, bumpers, glass, interior trim, weatherstripping, corrosion protection.

Electrical System:

Lighting (headlights, taillights, interior), horn, wipers, power windows, power locks, mirrors, dashboard instruments, fuses, relays, battery charging system, starter system, grounding points, wiring diagrams for all circuits.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components (compressor, condenser, evaporator, blower motor, refrigerant), diagnosis, repair, and refrigerant handling procedures.

Safety Systems:

Airbag system components, SRS (Supplemental Restraint System) wiring and diagnostics, seatbelt mechanisms.

Procedures Included

Routine Maintenance:

Oil change, filter replacement (oil, air, fuel), spark plug replacement, coolant flush and fill, brake fluid replacement, tire rotation and inspection, battery check, belt inspection.

Troubleshooting:

Diagnostic procedures for engine, transmission, braking, electrical, and HVAC systems, common fault codes and their interpretations, symptom-based troubleshooting charts.

Component Repair:

Detailed step-by-step instructions for removing, inspecting, repairing, and installing major components like engine parts, transmissions, suspension linkages, brake assemblies, and electrical modules.

Diagnostics And Testing:

Procedures for testing electrical circuits, sensors, actuators, fuel pressure, ignition timing, and mechanical tolerances using diagnostic tools and equipment.

Rebuilding And Overhaul:

Complete overhaul procedures for engines, transmissions, and differentials, including disassembly, cleaning, inspection of wear limits, and reassembly with specifications.

Electrical Diagnostics And Repair:

How to interpret wiring diagrams, trace circuits, test components, and repair wiring harness issues.

Body Repair:

Procedures for panel replacement, dent repair, door alignment, and glass installation.

Emissions Control Repair:

Diagnosis and repair of catalytic converters, oxygen sensors, EGR systems, and other emissions-related components.

Technical Depth

Depth Level:

Comprehensive: Covers everything from basic maintenance and routine service to in-depth troubleshooting, component repair, and complete system overhauls.

Diagnostic Tools:

Details specific diagnostic tools, scan tools, and special equipment required for accurate diagnosis and repair.

Torque Specifications:

Includes critical torque specifications for all fasteners, ensuring proper assembly and preventing damage.

Clearances And Tolerances:

Provides precise measurements for component clearances and wear tolerances, essential for engine and transmission rebuilds.

Wiring Diagrams:

Detailed, high-quality electrical wiring diagrams for all vehicle systems, color-coded and annotated for clarity.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text content for quick information retrieval.

Print Quality

Printability:

Designed for printing, allowing users to print the entire manual or specific sections.

Binding Type

Physical Format Potential:

Not specified for download, but if printed, typically comb or spiral bound for ease of use in a workshop.

Paper Type

Physical Format Potential:

Not specified for download, but typically printed on durable, high-quality paper in professional service manuals.

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

4G64 (2.4L Petrol), 4G69 (2.4L Petrol), 4D56 (2.5L Turbo Diesel), 6G72 (3.0L V6 Petrol).

Engine Displacement Petrol 2 4L:

2.4 Liters (2351 cc)

Engine Configuration Petrol 2 4L:

Inline 4-cylinder, SOHC or DOHC

Engine Displacement Diesel 2 5L:

2.5 Liters (2477 cc)

Engine Configuration Diesel 2 5L:

Inline 4-cylinder, SOHC, Turbocharged, Intercooled

Engine Displacement V6 3 0L:

3.0 Liters (2972 cc)

Engine Configuration V6 3 0L:

V6, SOHC

Performance

Horsepower 2 4L Petrol Approx:

123 - 145 hp (depending on variant and tuning)

Torque 2 4L Petrol Approx:

192 - 216 Nm (depending on variant and tuning)

Horsepower 2 5L Diesel Approx:

114 - 134 hp (depending on variant and tuning)

Torque 2 5L Diesel Approx:

235 - 314 Nm (depending on variant and tuning)

Horsepower 3 0L V6 Approx:

165 - 176 hp (depending on variant and tuning)

Torque 3 0L V6 Approx:

255 - 270 Nm (depending on variant and tuning)

Fuel System

Fuel Delivery Petrol:

Multi-Point Fuel Injection (MPI)

Fuel Delivery Diesel:

Direct Injection (Common Rail for later models, older may be indirect or rotary pump)

Fuel Type:

Unleaded Petrol (91 RON minimum), Diesel

🔧 Transmission

Standard

Manual Transmission:

5-speed manual (likely for 2.4L Petrol and 2.5L Diesel)

Optional

Automatic Transmission:

4-speed automatic (likely for 2.4L Petrol, 3.0L V6 Petrol, and potentially some Diesel variants)

Features

4Wd System:

Part-time Easy Select 4WD or Super Select 4WD (depending on trim and market). Super Select typically offers 2WD, 4WD part-time, 4WD full-time, and 4WD Low Range with center differential lock.

📐 Dimensions

Exterior

Overall Length Approx:

4930 mm - 5125 mm (varies by cab and body configuration)

Overall Width Approx:

1770 mm - 1800 mm

Overall Height Approx:

1775 mm - 1800 mm

Wheelbase Approx:

3000 mm - 3095 mm (varies by cab configuration)

Weights

Curb Weight Approx:

1700 kg - 2000 kg (depending on configuration, engine, and drivetrain)

Gross Vehicle Weight Rating Gvw:

Typically around 2600 kg - 2800 kg

🛡️ Safety Features

Ratings

Ancap Rating 2006:

Likely 4-star ANCAP rating for Double Cab variants (common for this generation).

Active Features

Available on higher trim levels, often standard on 4WD models.

Electronic Brakeforce Distribution, often paired with ABS.

Passive Features

Airbags:

Driver and front passenger airbags standard on most variants, side airbags potentially available on higher trims.

Seatbelts:

Three-point seatbelts with pretensioners for front seats.

Child Seat Anchors:

ISOFIX child seat anchor points (availability may vary by market and body style).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player, often with 2 or 4 speakers. Higher trims may feature upgraded systems.

Display:

Simple dashboard display for radio and basic vehicle information.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Assistance:

Rear parking sensors may be available on top-tier models or as an aftermarket addition.

Connectivity

Usb Aux Input:

Unlikely to be standard; may be available on higher trims or as an aftermarket upgrade.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km or 6 months (petrol/diesel, depending on driving conditions and oil used). Refer to specific manual for exact intervals.

Air Filter Replacement:

Every 20,000-40,000 km or as needed based on inspection.

Fuel Filter Replacement Diesel:

Typically every 40,000-60,000 km for diesel models.

Coolant Replacement:

Every 40,000-80,000 km or 2-4 years, depending on coolant type.

Timing Belt Replacement:

For 4G64 petrol engines with a belt, typically every 80,000-100,000 km. Diesel engines with timing chains generally do not have a scheduled replacement interval but require inspection.

Fluid Specifications

Engine Oil Petrol:

API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and type based on temperature).

Engine Oil Diesel:

API CF-4/CG-4 or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and type).

Transmission Oil Manual:

API GL-4, SAE 75W-90 or 75W-85 (check manual for specific type).

Transmission Oil Automatic:

DIAMOND ATF SP-III or equivalent (check manual for specific type).

Transfer Case Oil:

API GL-4, SAE 75W-90 or 75W-85 (check manual for specific type).

Differential Oil Front Rear:

API GL-5, SAE 80W-90 or 75W-140 (check manual for specific type and LSD additive if applicable).

Brake Fluid:

DOT 3 or DOT 4 (check manual for exact specification).

Known Issues

Diesel Injector Wear:

The 4D56 diesel engine can sometimes experience injector wear or clogging, particularly with lower quality fuel. Regular fuel filter changes are crucial.

Rear Leaf Springs Sagging:

Over time and with heavy loads, the rear leaf springs can sag, impacting ride height and load capacity.

Exhaust Manifold Cracks:

Some diesel models have reported exhaust manifold cracking due to thermal stress. Regular inspection is advised.

Turbocharger Issues Diesel:

Turbocharger failure can occur due to lack of proper oil changes or severe operating conditions.

Cooling System Leaks:

Occasional reports of radiator leaks or hose degradation.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors Trucks:

Mitsubishi has a long history of producing robust and capable pickup trucks, dating back to models like the Colt T120 and L200/Triton lineage.

Model Evolution

Triton Generation Fourth:

The 2006 model belongs to the fourth generation of the Mitsubishi Triton (chassis code ML/MN), which ran from 2005 to 2015. This generation saw significant styling updates, improved powertrains, and enhanced safety features compared to its predecessor.

Production

Manufacturing Location:

Primarily manufactured in Thailand, with assembly plants in other regions depending on market.

🏆 Awards & Recognition

Recognitions

Segment Awards:

While specific 'awards' for the 2006 model might be scarce, the Triton consistently received positive reviews in its segment for its capability, durability, and value by automotive publications in various markets.