🏷️ Basic Information Identification Make: Nichiyu Model: 70 Series Model Variant: FBT13P, FBT15P, FBT18P, FBT20PN Type: Electric Lift Truck Generation Series Designation: 70 Series 👋 Introduction Market Position Segment: Electric Counterbalance Forklifts Target User: Warehouse Operators, Material Handling Fleet Managers, Maintenance Technicians Competitive Analysis Competitors: Toyota Material Handling, Mitsubishi Logisnext, Jungheinrich, Crown Equipment, Hyster-Yale Key Features Value Proposition: Cost savings through DIY repairs, comprehensive coverage, ease of use Accessibility: Instant email delivery, multi-device compatibility 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service & Repair Secondary Coverage: All Service, All Repair Procedures A-Z Model Coverage: FBT13P, FBT15P, FBT18P, FBT20PN Variant Coverage: All Models, Engines, Trim, Transmission Types Page Count Estimated Page Count: Comprehensive (Exact number not specified, but implies full workshop manual) Manual Type Type: Workshop Service Repair Manual Purpose: DIY Repairs, Professional Servicing, Troubleshooting Language Language: English (Implied by description) Format Delivery Method: PDF Download Accessibility: Downloadable to PC, MAC, Tablets, Smartphones Printability: Printable (individual pages or whole document) 📖 Manual Coverage Systems Covered Powertrain: Electric Motor Drive Systems, Power Electronics, Battery Management Systems, Drive Axle Chassis: Steering System, Braking System (Hydraulic, Regenerative), Suspension System, Frame and Chassis Hydraulics: Lift and Tilt Cylinder Hydraulics, Hydraulic Pump, Control Valves, Hoses and Fittings Electrical: Wiring Diagrams, Control Systems, Sensors, Lighting, Operator Controls, Charging System Operator Interface: Dashboard, Controls, Instrumentation, Seat and Ergonomics Safety Systems: Overload Protection, Warning Systems, Emergency Stop Functions Procedures Included Routine Maintenance: Lubrication Schedules, Inspections, Cleaning, Tire Pressure Checks, Battery Maintenance Diagnostic Procedures: Troubleshooting Charts, Error Code Interpretation, Component Testing Repair Procedures: Component Replacement, Sub-assembly Overhaul, System Adjustments Overhaul Procedures: Complete Disassembly and Reassembly of Major Components (e.g., Drive Motor, Hydraulic Pump) Electrical Repairs: Wiring Harness Repair, Connector Troubleshooting, Component Testing and Replacement Hydraulic Repairs: Cylinder Seal Replacement, Hydraulic Hose Replacement, Pump and Valve Servicing Technical Depth Depth: Comprehensive (Step-by-step instructions with pictures for all areas of servicing and repairs) Detail Level: Detailed procedures for both basic maintenance and complex repairs 📊 Manual Specifications File Format Format: PDF Software Requirement: Adobe Reader (Free) Print Quality Quality Description: High Quality Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Electric Motor Drive Motor Type: AC Traction Motor (Typical for this class) Performance Power Output: Specific motor ratings not provided, but designed for respective load capacities (1300-2000 kg) Torque Delivery: High torque at low RPM for lifting and acceleration Fuel System Energy Source: Battery Electric Battery Type: Lead-Acid or Lithium-Ion (depending on configuration and year) Charging System: On-board or Off-board Charger (covered in manual) 🔧 Transmission Standard Type: Direct Drive to Drive Axle (typically via integrated gearbox) Optional Optional Transmissions: N/A (Electric trucks typically have integrated drive units) Features Control: Electronic control of motor speed and power Regenerative Braking: Common feature to recapture energy during deceleration 📐 Dimensions Exterior Lift Capacities: FBT13P: 1300 kg, FBT15P: 1500 kg, FBT18P: 1800 kg, FBT20PN: 2000 kg (approx.) Mast Types: Duplex, Triplex (with various lift heights, covered in manual) Weights Operating Weight: Varies by model and battery configuration (specifics in manual) Battery Weight: Significant portion of operating weight, especially for Lead-Acid 🛡️ Safety Features Ratings Safety Standards: Compliance with relevant industrial safety standards (e.g., ANSI/ITSDF B56.1) Active Features Operator Presence System: Prevents operation when operator is not seated Speed Limitation: Programmable speed limits for different conditions Overload Protection: System to prevent operation beyond rated capacity Passive Features Overhead Guard: Standard feature for operator protection Seatbelt: Available on some models 💡 Technology Features Infotainment Dashboard Display: Basic indicators for battery charge, operational status, and fault codes Driver Assistance Assist Features: Limited compared to modern vehicles; focus on operational safety and efficiency. Connectivity Connectivity: Not a primary feature in this era of forklift; focus is on mechanical and electrical systems. 🔧 Maintenance Service Intervals Daily Checks: Hydraulic fluid level, tire condition, brake function, battery connection, general cleanliness Scheduled Maintenance: Details vary based on operating hours and conditions (covered comprehensively in the manual) Fluid Specifications Hydraulic Fluid: Specific ISO VG viscosity grade and type will be detailed in the manual (typically AW Hydraulic Oil) Lubricants: Grease types and specifications for pivot points, bearings, etc., will be listed Known Issues Common Wear Items: Forktip wear, hydraulic cylinder seals, drive tire wear, battery degradation, wear on mast rollers and chains Electrical Component Failures: Controller issues, sensor failures, wiring harness damage due to vibration or impact (addressable with manual) Hydraulic System Leaks: Common due to aging seals and hose wear 📚 Vehicle History Brand Heritage Brand Focus: Nichiyu is a Japanese manufacturer specializing in material handling equipment, particularly electric forklifts. Model Evolution Series Development: The 70 Series represents a generation of Nichiyu's compact and efficient electric forklifts designed for indoor and light outdoor applications. Production Manufacturing Location: Japan (Likely) Typical Production Years: Specific years not provided, but likely produced in the late 20th to early 21st century. 🏆 Awards & Recognition Recognitions Industry Awards: No specific awards mentioned for this manual or model series, but Nichiyu products are generally recognized for reliability. Ratings Performance Ratings: Rated for specific load capacities and lift heights (detailed in manual). Certifications Quality Certifications: Likely manufactured to ISO 9001 standards, typical for Japanese industrial equipment.