🏷️ Basic Information Identification Make: Peugeot Model: 205 Product Name: Peugeot 205 Dutch Workplace Book 👋 Introduction Market Position Market Position Statement: Essential technical resource for owners and independent workshops working on the Peugeot 205, particularly in the Dutch market. Target Audience: DIY enthusiasts, home mechanics, and small independent repair shops specializing in or encountering Peugeot vehicles. Competitive Analysis Competitive Advantage: Provides dealership-level repair information in an accessible digital format, empowering DIY mechanics and saving on professional labor costs. Value Proposition: Offers significant cost savings for owners by enabling them to perform complex maintenance and repairs themselves, backed by professional-grade information. Key Features Key Features List: Step-by-step instructions, detailed diagrams, exploded views, electrical schematics, torque specifications, fluid capacities, spare parts illustrations. Diagram Quality: High-quality, clear, and detailed diagrams, including exploded views for easy part identification and assembly. 📋 Manual Details Coverage Areas Manual Language: Dutch Manual Coverage Scope: Complete Service/Workshop Manual Page Count Page Count Estimate: Estimated 1000+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop/Service Manual Format File Format: PDF 📖 Manual Coverage Systems Covered Systems Covered List: General Information, Engine, Injection/Ignition System, Clutch, Gearbox, Suspension System, Wheels, Braking System, Air Temperature Control System, Electrical System, Bodywork Electrical System Depth: Extensive coverage including wiring diagrams, component testing, fuse box layouts, lighting circuits, ignition system, charging system, and starter motor. Suspension System Diagnostics: Includes wheel bearing replacement, shock absorber and strut replacement, control arm bushings, ball joint inspection, and wheel alignment procedures. Procedures Included Procedures Included List: Engine rebuilding, spark plug replacement, electrical system diagnostics, fluid changes, brake system repairs, suspension adjustments, clutch replacement, gearbox overhaul, bodywork repair, detailed maintenance procedures, troubleshooting guidance. Engine Repair Procedures: Engine teardown, component inspection, cylinder head removal/installation, piston and connecting rod assembly, crankshaft and bearing replacement, valve timing, and engine rebuild specifications. Braking System Repairs: Front and rear brake pad replacement, caliper overhaul, brake disc machining or replacement, brake line bleeding, and troubleshooting ABS systems (if equipped). Bodywork Repair Guidelines: Information on panel alignment, rust repair, door and window mechanisms, and trim component removal/installation. Technical Depth Technical Depth Level: Comprehensive (from basic maintenance to advanced engine and gearbox rebuilds) Torque Settings Coverage: Precise torque values for all critical fasteners, including cylinder head bolts, main bearing caps, connecting rod bolts, and suspension components. Diagnostic Tools Usage: Guidance on using basic diagnostic tools and understanding fault codes related to fuel injection and ignition systems. Troubleshooting Charts: Likely includes diagnostic flowcharts or tables to help identify the root cause of common symptoms and malfunctions. 📊 Manual Specifications File Format File Format Details: Digital PDF, searchable text, printable pages Searchability: PDF format typically allows for text searching of keywords and component names. Portability: Easily transferable to various devices and printable for use in different environments (garage, workshop, home). Print Quality Print Quality Description: High resolution for clear diagrams and text. Binding Type Binding Type Description: Not Applicable (Digital Format) Paper Type Paper Type Description: Not Applicable (Digital Format - Printable) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Covers multiple engine variants of the Peugeot 205, including petrol (e.g., XU, TU series) and potentially diesel, across various displacements (e.g., 1.0L, 1.1L, 1.3L, 1.4L, 1.6L, 1.9L) and performance outputs. Engine Identification: Covers various engine codes commonly found in the 205, such as TU, XU, and XY series engines, detailing their specific characteristics. Engine Rebuilding Specs: Provides critical internal engine dimensions such as piston ring end gap, bearing clearances, and cylinder bore measurements. Performance Performance Data Availability: Includes horsepower and torque figures for various engine configurations. Fuel System Fuel System Coverage: Detailed information on carbureted and fuel injection (e.g., Bosch LE2-Jetronic, Motronic) systems, including fuel pump, injectors, and ECU diagnostics. Carburetor Rebuilding: Detailed procedures for cleaning, rebuilding, and adjusting common carburetor types (e.g., Solex, Weber) used on 205 models. 🔧 Transmission Standard Standard Transmission Types: Likely covers manual transmissions (e.g., 4-speed, 5-speed) of various types used in the 205. Optional Optional Transmission Types: May also cover automatic transmission variants if offered. Automatic Transmission Overhaul: Specific procedures for servicing and rebuilding automatic gearboxes, including torque converter maintenance and hydraulic system checks. Features Transmission Features Coverage: Information on clutch operation, gearbox internal components, gear ratios, and required lubrication specifications. Gearbox Overhaul Procedures: Step-by-step instructions for gearbox disassembly, cleaning, inspection of gears, synchromesh rings, bearings, and reassembly. 📐 Dimensions Exterior Exterior Dimensions Availability: Likely includes chassis dimensions and body panel specifications for repair purposes. Interior Interior Dimensions Availability: Less common in workshop manuals, but may include dashboard and control layout specifics. Cargo Cargo Dimensions Availability: Not typically covered in detail for a workshop manual. Weights Weight Specifications Availability: May include curb weight and Gross Vehicle Weight (GVW) for payload considerations. Lifting Points: May include specifications for jack placement and vehicle lifting points for safe servicing. 🛡️ Safety Features Ratings Safety...
Essential technical resource for owners and independent workshops working on the Peugeot 205, particularly in the Dutch market.
Target Audience:
DIY enthusiasts, home mechanics, and small independent repair shops specializing in or encountering Peugeot vehicles.
Competitive Analysis
Competitive Advantage:
Provides dealership-level repair information in an accessible digital format, empowering DIY mechanics and saving on professional labor costs.
Value Proposition:
Offers significant cost savings for owners by enabling them to perform complex maintenance and repairs themselves, backed by professional-grade information.
High-quality, clear, and detailed diagrams, including exploded views for easy part identification and assembly.
📋 Manual Details
Coverage Areas
Manual Language:
Dutch
Manual Coverage Scope:
Complete Service/Workshop Manual
Page Count
Page Count Estimate:
Estimated 1000+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop/Service Manual
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered List:
General Information, Engine, Injection/Ignition System, Clutch, Gearbox, Suspension System, Wheels, Braking System, Air Temperature Control System, Electrical System, Bodywork
Electrical System Depth:
Extensive coverage including wiring diagrams, component testing, fuse box layouts, lighting circuits, ignition system, charging system, and starter motor.
Suspension System Diagnostics:
Includes wheel bearing replacement, shock absorber and strut replacement, control arm bushings, ball joint inspection, and wheel alignment procedures.
Engine teardown, component inspection, cylinder head removal/installation, piston and connecting rod assembly, crankshaft and bearing replacement, valve timing, and engine rebuild specifications.
Braking System Repairs:
Front and rear brake pad replacement, caliper overhaul, brake disc machining or replacement, brake line bleeding, and troubleshooting ABS systems (if equipped).
Bodywork Repair Guidelines:
Information on panel alignment, rust repair, door and window mechanisms, and trim component removal/installation.
Technical Depth
Technical Depth Level:
Comprehensive (from basic maintenance to advanced engine and gearbox rebuilds)
Torque Settings Coverage:
Precise torque values for all critical fasteners, including cylinder head bolts, main bearing caps, connecting rod bolts, and suspension components.
Diagnostic Tools Usage:
Guidance on using basic diagnostic tools and understanding fault codes related to fuel injection and ignition systems.
Troubleshooting Charts:
Likely includes diagnostic flowcharts or tables to help identify the root cause of common symptoms and malfunctions.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF, searchable text, printable pages
Searchability:
PDF format typically allows for text searching of keywords and component names.
Portability:
Easily transferable to various devices and printable for use in different environments (garage, workshop, home).
Print Quality
Print Quality Description:
High resolution for clear diagrams and text.
Binding Type
Binding Type Description:
Not Applicable (Digital Format)
Paper Type
Paper Type Description:
Not Applicable (Digital Format - Printable)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Covers multiple engine variants of the Peugeot 205, including petrol (e.g., XU, TU series) and potentially diesel, across various displacements (e.g., 1.0L, 1.1L, 1.3L, 1.4L, 1.6L, 1.9L) and performance outputs.
Engine Identification:
Covers various engine codes commonly found in the 205, such as TU, XU, and XY series engines, detailing their specific characteristics.
Engine Rebuilding Specs:
Provides critical internal engine dimensions such as piston ring end gap, bearing clearances, and cylinder bore measurements.
Performance
Performance Data Availability:
Includes horsepower and torque figures for various engine configurations.
Fuel System
Fuel System Coverage:
Detailed information on carbureted and fuel injection (e.g., Bosch LE2-Jetronic, Motronic) systems, including fuel pump, injectors, and ECU diagnostics.
Carburetor Rebuilding:
Detailed procedures for cleaning, rebuilding, and adjusting common carburetor types (e.g., Solex, Weber) used on 205 models.
🔧 Transmission
Standard
Standard Transmission Types:
Likely covers manual transmissions (e.g., 4-speed, 5-speed) of various types used in the 205.
Optional
Optional Transmission Types:
May also cover automatic transmission variants if offered.
Automatic Transmission Overhaul:
Specific procedures for servicing and rebuilding automatic gearboxes, including torque converter maintenance and hydraulic system checks.
Features
Transmission Features Coverage:
Information on clutch operation, gearbox internal components, gear ratios, and required lubrication specifications.
Gearbox Overhaul Procedures:
Step-by-step instructions for gearbox disassembly, cleaning, inspection of gears, synchromesh rings, bearings, and reassembly.
📐 Dimensions
Exterior
Exterior Dimensions Availability:
Likely includes chassis dimensions and body panel specifications for repair purposes.
Interior
Interior Dimensions Availability:
Less common in workshop manuals, but may include dashboard and control layout specifics.
Cargo
Cargo Dimensions Availability:
Not typically covered in detail for a workshop manual.
Weights
Weight Specifications Availability:
May include curb weight and Gross Vehicle Weight (GVW) for payload considerations.
Lifting Points:
May include specifications for jack placement and vehicle lifting points for safe servicing.
🛡️ Safety Features
Ratings
Safety Ratings Availability:
Unlikely to contain specific crash test ratings, but details on safety system components (e.g., seatbelts, passive restraints) will be present.
Active Features
Active Safety Features Coverage:
Information on braking system components, steering, and suspension for maintaining vehicle dynamics.
Passive Features
Passive Safety Features Coverage:
Details on seatbelt mechanisms, body structure reinforcement, and airbag systems (if applicable to specific models/years) for repair/replacement.
Seatbelt Adjustment And Repair:
Instructions for inspecting, adjusting, and potentially replacing seatbelt mechanisms and pretensioners.
💡 Technology Features
Infotainment
Infotainment Coverage:
Likely includes wiring diagrams and component locations for the radio, speakers, and antenna system.
Speaker Configuration:
Information regarding the number and placement of speakers and their wiring connections.
Driver Assistance
Driver Assistance Coverage:
Details on older driver assistance systems such as power steering (if equipped) and potentially ABS diagnostics.
Power Steering System Maintenance:
Details on power steering fluid levels, pump inspection, rack and pinion steering system checks, and leak diagnosis.
Connectivity
Connectivity Coverage:
Basic connectivity related to electrical systems and lighting.
🔧 Maintenance
Service Intervals
Service Intervals Details:
Provides recommended service intervals for oil changes, filter replacements, timing belt replacement, and other scheduled maintenance items.
Timing Belt Replacement Procedure:
Crucial information on timing belt inspection, tensioning, and replacement, including critical alignment marks to prevent engine damage.
Fluid Specifications
Fluid Specifications List:
Engine oil grades (e.g., SAE viscosity), coolant type and mixture, brake fluid type (DOT ratings), transmission fluid specification, power steering fluid (if applicable), and other necessary fluid types and capacities.
Lubricant Viscosity Grades:
Detailed recommendations for engine oil viscosity grades based on ambient temperature ranges, adhering to API and ACEA specifications.
Cooling System Specifications:
Coolant type (e.g., OAT, HOAT) and correct antifreeze to water mixture ratios for optimal performance and freeze protection.
Known Issues
Common Issues Coverage:
While not explicitly stated as a 'common issues' section, the detailed troubleshooting and repair procedures implicitly address common wear and failure points for the 205.
Common Troubleshooting Areas:
Focuses on common failure points such as cooling system leaks, starter motor issues, exhaust system wear, and minor electrical gremlins.
📚 Vehicle History
Brand Heritage
Brand Heritage Context:
Peugeot has a long history of producing robust and innovative compact cars, with the 205 being a seminal model.
Model Evolution
Model Evolution Coverage:
The manual implicitly covers the evolution of the 205 line, including different body styles (hatchback, convertible) and performance variants (e.g., GTi models).
Iconic Variants Coverage:
Includes technical details pertinent to performance variants like the 205 GTi, such as suspension tuning, braking upgrades, and engine management.
Production
Production Years Covered:
Covers the entire production run of the Peugeot 205 (1983-1999).
Manufacturing Locations:
Implicitly covers vehicles manufactured across Peugeot's global production facilities.