PEUGEOT 205 Workshop Repair Manual All 1984-1997 ModelS COVERED
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🏷️ Basic Information Identification Make: Peugeot Model: 205 Product Type: Workshop Repair Manual Product Format: PDF Download 👋 Introduction Market Position Vehicle Class: Supermini / Small Family Car Peugeot Role: A highly successful and popular model for Peugeot, known for its handling and practicality. Competitive Analysis Key Competitors: Ford Fiesta, Volkswagen Golf Mk2, Fiat Uno, Vauxhall Nova/Opel Corsa A, Renault 5 Key Features Handling: Renowned for its excellent chassis dynamics and engaging driving experience, often praised for its 'GTi' variants. Practicality: Compact exterior dimensions with surprisingly spacious interior and a practical hatchback design. Design Era: Iconic Pininfarina styling. 📋 Manual Details Coverage Areas Year Coverage: 1984-1997 Model Variants Covered: All models Page Count Estimated Page Count: Extensive (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, timing belt, head gasket, piston rings, valve seals, crankshaft, camshaft Engine Management: Ignition system, fuel injection (MPI/K-Jetronic where applicable), carburetion (Weber/Solex), emissions control, sensors, ECU diagnostics Transmission Manual: Clutch, gearbox overhaul, gear shift linkage, differential, lubrication Transmission Automatic: Hydraulic control, torque converter, gearbox overhaul, lubrication (where applicable) Drivetrain: Front-wheel drive, driveshafts, CV joints, wheel bearings Suspension Front: MacPherson struts, control arms, anti-roll bar, springs, dampers, steering knuckle Suspension Rear: Torsion beam, trailing arms, dampers, anti-roll bar (where applicable) Steering: Manual steering rack, power steering system (if equipped), column, universal joints Brakes Front: Disc brake caliper, rotor replacement, pad replacement, brake lines, hydraulic system Brakes Rear: Drum brake adjustment/rebuild, disc brake (where applicable), parking brake system Electrical System: Battery, alternator, starter motor, ignition coil, lighting system, fuses, relays, wiring diagrams Body And Chassis: Body panel removal/installation, doors, windows, locks, hinges, sunroof, interior trim Heating Ventilation And Air Conditioning: HVAC system diagnosis, blower motor, heater core, A/C components (if equipped), refrigerant system Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors/carburetor Cooling System: Radiator, thermostat, water pump, hoses, cooling fan, coolant types Procedures Included Maintenance Tasks: Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid change, air filter replacement Diagnostic Procedures: Troubleshooting guides, fault code interpretation (OBD I where applicable), symptom-based diagnosis Repair Procedures: Step-by-step instructions for all major mechanical and electrical repairs Overhaul Procedures: Complete engine, gearbox, and suspension rebuilds Adjustment Procedures: Carburetor tuning, ignition timing, valve clearance, handbrake adjustment Installation Procedures: Component replacement, accessory installation Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine rebuilds Diagrams And Illustrations: Detailed exploded views, wiring diagrams, and step-by-step illustrations Special Tools: Identification of required special tools for specific procedures 📊 Manual Specifications File Format File Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.) Print Quality Searchable Text: Yes (typically PDF format allows for text searching) Printable: Yes Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Types Covered: XU Series (petrol), TU Series (petrol), XUD Series (diesel), Douvrin/PSA XY (petrol) Common Petrol Engines: 1.1L (TU1), 1.3L (TU2/XY), 1.4L (TU3/XV), 1.6L (XU5/XU7/XU9, TU5), 1.9L (XU9J2/J4) Common Diesel Engines: 1.8L (XUD7), 1.9L (XUD9) Performance Power Output Range: Approx. 55 hp (1.1L) to 130 hp (205 GTi 1.9L) Torque Output Range: Approx. 80 Nm to 170 Nm Fuel System Fuel Delivery Methods: Carburetor (Weber, Solex), Bosch L-Jetronic, Bosch Motronic, K-Jetronic (CIS), Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (95-98 RON), Diesel Engine Construction Cylinder Block Material: Cast Iron Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Standard Transmission: 4-speed Manual (early models), 5-speed Manual (later/performance models) Optional Optional Transmission: 3-speed Automatic (less common) Features Drive Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length Approx: 3700-3800 mm Width Approx: 1600-1650 mm Height Approx: 1350-1400 mm Wheelbase Approx: 2400 mm Weights Kerb Weight Range: 800-1100 kg 🛡️ Safety Features Ratings Crash Test History: Euro NCAP ratings not available for these early years; performed within the safety standards of its era. Later models saw improvements. Active Features Braking System: Front ventilated discs, rear drums standard; 4-wheel discs on GTi models. Optional ABS on some later models. Suspension Handling: Excellent handling dynamics contribute to active safety by providing stability and predictability. Passive Features Seatbelts: Standard front and rear seatbelts. Pre-tensioners on later models. Body Structure: Crumple zones designed for the era. Driver Airbag: Optional or standard on higher trims and later models. 💡 Technology Features Infotainment Infotainment Features: Basic radio/cassette player, analog gauges, limited dashboard information. Driver Assistance Driver Assistance Systems: Minimal by modern standards. ABS was an option on later models. No advanced driver aids. Connectivity Connectivity Features: N/A (pre-smartphone era) 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 6-12 months (refer to manual for specific engine variant). Timing Belt Replacement: Crucial: Typically every 80,000-120,000 km or 5-7 years depending...
GTi models can suffer from worn engine mounts, gearbox synchromesh issues, and suspension component wear due to spirited driving.
📚 Vehicle History
Brand Heritage
Peugeot History Context:
Peugeot, a French automotive manufacturer with a long history dating back to 1810, has a reputation for producing stylish and enjoyable-to-drive vehicles.
Model Evolution
Launch Year:
1983
Major Facelifts:
Series 1 (1983-1987), Series 2 (1987-1994), Series 3 (1994-1997) - notable interior and exterior styling updates, improved engines and features.
Iconic Variants:
205 GTi (1.6L and 1.9L), 205 Rallye, 205 Turbo 16 (Group B rally car).
Production
Production Period:
1983-1997
Production Locations:
France, United Kingdom, Spain, Finland
Sales Success:
One of Peugeot's best-selling models, produced in over 5 million units worldwide.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
Runner-up for European Car of the Year in 1984.
Classic Car Status:
Considered a modern classic, particularly sought after in GTi and Rallye trims for its driving dynamics.