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Peugeot 306 All Petrol & Diesel Models Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Generations Covered: All generations (1993-2002) Codes Platform: PSA EW/DW platform 👋 Introduction Market Position Segment: Compact family car (C-segment) Competitive Analysis Competitors: Ford Focus, Volkswagen Golf, Vauxhall Astra, Renault Mégane, Fiat Bravo. Key Features Body Styles: Hatchback (3-door and 5-door), Saloon, Estate (SW), Coupe, Convertible. Design Philosophy: Known for its distinctive styling, comfortable ride, and good handling, particularly the GTi models. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes, all service and repair procedures A-Z. Page Count Page Count: Not specified (assumed extensive due to 'Complete Workshop Service Repair Manual') Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block assembly, lubrication system, cooling system, fuel system (petrol and diesel), ignition system, exhaust system. Engine Management: Engine control units (ECU), sensors, actuators, diagnostic procedures, emission control systems. Transmission Manual: Clutch, gearbox overhaul, internal components, shift mechanism. Transmission Automatic: Automatic transmission overhaul, hydraulic control, torque converter, electronic control (if applicable). Suspension Steering: Front and rear suspension systems, shock absorbers, springs, wishbones, bushings, steering rack, power steering system. Brakes: Front and rear brake systems, hydraulic lines, master cylinder, calipers, discs, pads, ABS system. Electrical System: Battery, alternator, starter motor, lighting systems, fuses, relays, wiring diagrams, power windows, central locking, dashboard instruments. Bodywork Chassis: Body construction, panel removal and installation, door mechanisms, hinges, locks, glass replacement, interior trim. Climate Control: Air conditioning system, heating system, ventilation. Procedures Included Preventative Maintenance: Oil changes, filter replacements, spark plug replacement, belt inspection and replacement, fluid checks and top-ups. Routine Servicing: Scheduled maintenance tasks as per Peugeot recommendations. Troubleshooting: Diagnostic procedures for common faults and symptoms across all systems. Component Replacement: Step-by-step guides for replacing major and minor components. Engine Rebuilds: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Repair: Detailed repair procedures for both manual and automatic transmissions. Electrical Diagnostics: Wiring diagrams, fault finding for electrical circuits, component testing. Body Repairs: Panel replacement, dent repair, rust prevention and repair. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High quality, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download - user printable) Paper Type Paper Type: N/A (Digital Download - user chooses paper type for printing) Software Requirements Software: Adobe Reader (free download) ⚙️ Engine Specifications Primary Engine Petrol Engines: 1.4i (TU3JP), 1.6i (NFZ/NFW), 1.8i (XU7JP), 1.8i 16V (6FZ), 2.0i (RFN/RFY/RFS), 2.0i 16V (RFS/RFK). Diesel Engines: 1.9D (WJZ/DJY), 1.9 TD (XUD9TE/DHY). Performance Typical Horsepower Range: Petrol: 75 PS (1.4) to 167 PS (2.0 16V GTi/Rallye). Diesel: 71 PS (1.9D) to 90 PS (1.9 TD). Fuel System Petrol Injection: Multi-point fuel injection (MPI) or single-point injection (SPI) depending on engine variant. Diesel Injection: Indirect injection (IDI) for 1.9D, Direct injection (TDI) for 1.9 TD. 🔧 Transmission Standard Manual Options: 5-speed manual transmission (BE series). Optional Automatic Options: 4-speed automatic transmission (AL4 for later models, earlier models may have different units). Features Gear Ratios: Varies by engine and transmission type; detailed ratios provided in the manual. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-80 (e.g., Peugeot B71 2315 specification). Automatic Transmission Fluid: Specific ATF fluid (e.g., LT71141 or equivalent for AL4). 📐 Dimensions Exterior Length Approx: 4.14 meters (Hatchback) Width Approx: 1.7 meters Height Approx: 1.4 meters Weights Kerb Weight Approx: 1100 kg - 1300 kg (depending on model and engine) Gross Vehicle Weight: Varies by model, typically around 1700-1900 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: 3 stars (original 1997 assessment). Active Features ABS: Available on higher trims and performance models. Traction Control: Optional on some models. Passive Features Airbags: Driver and passenger airbags standard on most later models, side airbags optional. Seatbelts: Pre-tensioning seatbelts. 💡 Technology Features Infotainment Head Unit: Factory fitted radio/cassette or CD player, often with steering wheel remote control on higher trims. Speakers: Standard speaker configurations, often upgradeable. Driver Assistance Cruise Control: Optional on some models. Connectivity Phone Integration: Limited; early models pre-date widespread mobile phone integration. Aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles (16,000 km) or 12 months, whichever comes first. Consult manual for specific engine. Timing Belt Replacement: Crucial for non-interference engines: 72,000 miles (120,000 km) or 5 years. Consult manual for specific engine variant (some are interference). Fluid Specifications Engine Oil Specification: Varies by engine: common specifications include 10W-40, 5W-40 (e.g., PSA B71 2295 or B71 2294). Coolant Specification: Long-life coolant, typically a 50/50 mix of antifreeze and distilled water (e.g., PSA B71 2370). Brake Fluid Specification: DOT 4 Known Issues Engine Issues: Head gasket failure (especially on older petrol engines), oil...
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Peugeot 306 All Petrol & Diesel Models Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Generations Covered:
All generations (1993-2002)
Codes
Platform:
PSA EW/DW platform
👋 Introduction
Market Position
Segment:
Compact family car (C-segment)
Competitive Analysis
Competitors:
Ford Focus, Volkswagen Golf, Vauxhall Astra, Renault Mégane, Fiat Bravo.
Key Features
Body Styles:
Hatchback (3-door and 5-door), Saloon, Estate (SW), Coupe, Convertible.
Design Philosophy:
Known for its distinctive styling, comfortable ride, and good handling, particularly the GTi models.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes, all service and repair procedures A-Z.
Page Count
Page Count:
Not specified (assumed extensive due to 'Complete Workshop Service Repair Manual')
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block assembly, lubrication system, cooling system, fuel system (petrol and diesel), ignition system, exhaust system.
Engine Management:
Engine control units (ECU), sensors, actuators, diagnostic procedures, emission control systems.
Transmission Manual:
Clutch, gearbox overhaul, internal components, shift mechanism.
Transmission Automatic:
Automatic transmission overhaul, hydraulic control, torque converter, electronic control (if applicable).
Suspension Steering:
Front and rear suspension systems, shock absorbers, springs, wishbones, bushings, steering rack, power steering system.
Brakes:
Front and rear brake systems, hydraulic lines, master cylinder, calipers, discs, pads, ABS system.
Electrical System:
Battery, alternator, starter motor, lighting systems, fuses, relays, wiring diagrams, power windows, central locking, dashboard instruments.
Bodywork Chassis:
Body construction, panel removal and installation, door mechanisms, hinges, locks, glass replacement, interior trim.
Climate Control:
Air conditioning system, heating system, ventilation.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug replacement, belt inspection and replacement, fluid checks and top-ups.
Routine Servicing:
Scheduled maintenance tasks as per Peugeot recommendations.
Troubleshooting:
Diagnostic procedures for common faults and symptoms across all systems.
Component Replacement:
Step-by-step guides for replacing major and minor components.
Engine Rebuilds:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Repair:
Detailed repair procedures for both manual and automatic transmissions.
Electrical Diagnostics:
Wiring diagrams, fault finding for electrical circuits, component testing.
Body Repairs:
Panel replacement, dent repair, rust prevention and repair.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High quality, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download - user printable)
Paper Type
Paper Type:
N/A (Digital Download - user chooses paper type for printing)
Software Requirements
Software:
Adobe Reader (free download)
⚙️ Engine Specifications
Primary Engine
Petrol Engines:
1.4i (TU3JP), 1.6i (NFZ/NFW), 1.8i (XU7JP), 1.8i 16V (6FZ), 2.0i (RFN/RFY/RFS), 2.0i 16V (RFS/RFK).
Diesel Engines:
1.9D (WJZ/DJY), 1.9 TD (XUD9TE/DHY).
Performance
Typical Horsepower Range:
Petrol: 75 PS (1.4) to 167 PS (2.0 16V GTi/Rallye). Diesel: 71 PS (1.9D) to 90 PS (1.9 TD).
Fuel System
Petrol Injection:
Multi-point fuel injection (MPI) or single-point injection (SPI) depending on engine variant.
Diesel Injection:
Indirect injection (IDI) for 1.9D, Direct injection (TDI) for 1.9 TD.
🔧 Transmission
Standard
Manual Options:
5-speed manual transmission (BE series).
Optional
Automatic Options:
4-speed automatic transmission (AL4 for later models, earlier models may have different units).
Features
Gear Ratios:
Varies by engine and transmission type; detailed ratios provided in the manual.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-80 (e.g., Peugeot B71 2315 specification).
Automatic Transmission Fluid:
Specific ATF fluid (e.g., LT71141 or equivalent for AL4).
📐 Dimensions
Exterior
Length Approx:
4.14 meters (Hatchback)
Width Approx:
1.7 meters
Height Approx:
1.4 meters
Weights
Kerb Weight Approx:
1100 kg - 1300 kg (depending on model and engine)
Gross Vehicle Weight:
Varies by model, typically around 1700-1900 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 stars (original 1997 assessment).
Active Features
ABS:
Available on higher trims and performance models.
Traction Control:
Optional on some models.
Passive Features
Airbags:
Driver and passenger airbags standard on most later models, side airbags optional.
Seatbelts:
Pre-tensioning seatbelts.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/cassette or CD player, often with steering wheel remote control on higher trims.
Speakers:
Standard speaker configurations, often upgradeable.
Driver Assistance
Cruise Control:
Optional on some models.
Connectivity
Phone Integration:
Limited; early models pre-date widespread mobile phone integration. Aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first. Consult manual for specific engine.
Timing Belt Replacement:
Crucial for non-interference engines: 72,000 miles (120,000 km) or 5 years. Consult manual for specific engine variant (some are interference).
Fluid Specifications
Engine Oil Specification:
Varies by engine: common specifications include 10W-40, 5W-40 (e.g., PSA B71 2295 or B71 2294).
Coolant Specification:
Long-life coolant, typically a 50/50 mix of antifreeze and distilled water (e.g., PSA B71 2370).
Brake Fluid Specification:
DOT 4
Known Issues
Engine Issues:
Head gasket failure (especially on older petrol engines), oil leaks, timing belt failures if not replaced on schedule.
Suspension Issues:
Front wishbone bushings wear, rear axle beam bushes can fail, leading to poor handling and uneven tyre wear.
Electrical Issues:
Central locking problems, intermittent window motor failures, dashboard warning lights, corroded earth points.
Diesel Issues:
Glow plug failures, injector issues, turbocharger problems (on TD models).
Climate Control Issues:
Leaking AC pipes, heater matrix failure, blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Parent Company:
PSA Group (Peugeot Société Anonyme)
Model Evolution
First Generation:
Launched in 1993 as a successor to the Peugeot 309.
Facelift:
Minor facelift in 1997, primarily to styling (clear lenses, updated bumpers) and interior trim.
Production
Production Years:
1993 - 2002
Manufacturing Locations:
Mainly France (Sochaux, Mulhouse) and UK (Ryton-on-Dunsmore).
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Not a winner, but a strong competitor in its class during its production run.
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