Peugeot 306 Petrol & Diesel 1993-1999 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 306 Codes Generation: 1st Generation (Type N3/N5) 👋 Introduction Market Position Positioning: A popular family car in its era, known for its comfortable ride and capable handling, making it a common vehicle for DIY enthusiasts and independent workshops. Competitive Analysis Competitors: Ford Escort, Volkswagen Golf, Vauxhall Astra, Renault Megane. Key Features Vehicle Design Appeal: Designed by Gerard Welter, the 306 featured a sleek, aerodynamic styling that was considered modern and attractive for its time. Key Features Manual Manual Advantage: Provides comprehensive, factory-level information essential for accurate and efficient maintenance and repair, saving time and money compared to dealership services. 📋 Manual Details Coverage Areas Model Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Full Service & Repair Manual (Workshop Manual) Language Language: English (assumed based on description) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Petrol (e.g., XU series, EW series) and Diesel (e.g., XUD series) engines, including fuel injection, ignition, cooling, lubrication, exhaust systems. Transmission: Manual and Automatic transmissions, clutch operation, gearbox components, drive shafts. Brakes: Hydraulic system, ABS (if equipped), disc and drum brake components, parking brake. Suspension Steering: Front and rear suspension components (e.g., MacPherson struts, torsion bars/springs), steering rack, power steering system. Electrical: Battery, charging system, starter motor, lighting system, wipers, horn, dashboard instruments, fuses, relays, wiring diagrams. Body Chassis: Body panel repair, structural components, door mechanisms, glass, interior trim, underbody protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system operation and service. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug replacement, brake fluid changes, coolant checks. Troubleshooting: Diagnostic procedures for common faults, fault finding trees, symptom-based troubleshooting. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Disassembly Reassembly: Detailed instructions for removing and refitting various vehicle parts and systems. Technical Depth Depth: Comprehensive from basic maintenance to advanced engine rebuilds and electrical diagnostics. 📊 Manual Specifications File Format Compatibility: Windows and MAC OS Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) Licensing Licensing Terms: Lifetime use, no expiry, no renewal fees, usable on multiple devices. ⚙️ Engine Specifications Primary Engine Petrol Engine Codes Examples: TU3 (1.4L), XU7 (1.8L), XU10 (2.0L), EW7 (1.8L), EW10 (2.0L) - specific engines depend on market and trim. Primary Engine Diesel Engine Codes Examples: XUD7 (1.8L Diesel), XUD9 (1.9L Diesel, naturally aspirated and turbodiesel). Performance Horsepower Range: Approx. 75 HP (1.4L petrol) to 135 HP (2.0L GTi-6) and similar for Diesel variants. Torque Range: Varies significantly by engine displacement and type, detailed in manual. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol, indirect injection (IDI) or direct injection (HDI) for diesel variants. Engine Management ECM Control: ECU (Engine Control Unit) for fuel, ignition, and emissions management. Cooling System Coolant Type Spec: Ethylene glycol-based coolant, typically PSA B71 5100 or equivalent. Lubrication System Oil Viscosity Spec: Commonly 5W-40 or 10W-40 for petrol; 10W-40 or 15W-40 for diesel, depending on climate and engine. Refer to manual for exact specifications. 🔧 Transmission Standard Transmission Type Petrol: 5-speed manual (e.g., BE3, ML5 gearbox) Type Diesel: 5-speed manual (e.g., BE3, ML5 gearbox) Optional Transmission Type Automatic: 4-speed automatic (e.g., AL4, AX gearbox) Features Clutch Type: Hydraulically operated dry clutch Fluid Specifications Manual Gearbox Oil Spec: API GL-4, SAE 75W-80 or 75W-90 gear oil. Automatic Transmission Fluid Spec: ATF Type Dexron III or equivalent. 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 5-door estate (SW), 2-door coupe, 2-door convertible (306 Cabriolet). Length: Approximately 4036 mm (Hatchback), 4307 mm (Estate). Width: Approximately 1694 mm (excluding mirrors). Height: Approximately 1380 mm (Hatchback), 1470 mm (Estate). Weights Curb Weight Range: Approximately 1100 kg to 1400 kg depending on body style and engine. Gross Vehicle Weight: Refer to vehicle specific plate. 🛡️ Safety Features Ratings Euro Ncap Rating: 3-star (early models), improved in later versions. Full details would be in specific crash test reports. Active Features ABS: Optional on many models, standard on higher trims and performance variants. Traction Control: Less common on standard models, may be present on performance variants like GTi-6. Passive Features Airbags: Driver's airbag standard on later models, passenger airbag optional/standard on higher trims. Seatbelts: 3-point inertia reel seatbelts with pre-tensioners on front seats. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, with options for upgraded units. Manual will cover basic operation and fuse locations. Driver Assistance Cruise Control: Available on some higher-spec models. Connectivity Central Locking: Standard on most models, with remote locking becoming more common. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Typically 10,000 miles (16,000 km) or 12 months, whichever comes first, depending on driving conditions and oil type used. Always verify with...
A popular family car in its era, known for its comfortable ride and capable handling, making it a common vehicle for DIY enthusiasts and independent workshops.
Competitive Analysis
Competitors:
Ford Escort, Volkswagen Golf, Vauxhall Astra, Renault Megane.
Key Features Vehicle
Design Appeal:
Designed by Gerard Welter, the 306 featured a sleek, aerodynamic styling that was considered modern and attractive for its time.
Key Features Manual
Manual Advantage:
Provides comprehensive, factory-level information essential for accurate and efficient maintenance and repair, saving time and money compared to dealership services.
📋 Manual Details
Coverage Areas
Model Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Type:
Full Service & Repair Manual (Workshop Manual)
Language
Language:
English (assumed based on description)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Petrol (e.g., XU series, EW series) and Diesel (e.g., XUD series) engines, including fuel injection, ignition, cooling, lubrication, exhaust systems.
Transmission:
Manual and Automatic transmissions, clutch operation, gearbox components, drive shafts.
Approximately 4036 mm (Hatchback), 4307 mm (Estate).
Width:
Approximately 1694 mm (excluding mirrors).
Height:
Approximately 1380 mm (Hatchback), 1470 mm (Estate).
Weights
Curb Weight Range:
Approximately 1100 kg to 1400 kg depending on body style and engine.
Gross Vehicle Weight:
Refer to vehicle specific plate.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3-star (early models), improved in later versions. Full details would be in specific crash test reports.
Active Features
ABS:
Optional on many models, standard on higher trims and performance variants.
Traction Control:
Less common on standard models, may be present on performance variants like GTi-6.
Passive Features
Airbags:
Driver's airbag standard on later models, passenger airbag optional/standard on higher trims.
Seatbelts:
3-point inertia reel seatbelts with pre-tensioners on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with options for upgraded units. Manual will cover basic operation and fuse locations.
Driver Assistance
Cruise Control:
Available on some higher-spec models.
Connectivity
Central Locking:
Standard on most models, with remote locking becoming more common.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first, depending on driving conditions and oil type used. Always verify with manual specific recommendations.
Service Intervals Filters
Oil Filter Interval:
To be replaced at every oil change.
Air Filter Interval:
Replace every 12,000-20,000 miles (20,000-30,000 km) or as needed based on inspection.
Service Intervals Timing
Timing Belt Replacement Interval:
Crucial: Typically 72,000 miles (120,000 km) or 5 years for petrol and diesel engines. Failure can cause catastrophic engine damage. Manual will specify exact interval and part numbers (e.g., Gates, Continental kits).
Fluid Specifications
Coolant Capacity:
Approx. 5.5 - 7.5 liters depending on engine variant. Manual will provide exact capacity.
Brake Fluid Spec:
DOT 4, ISO 4925 Class 4.
Known Issues
Rear Axle Beans:
Common wear on the rear torsion bar suspension beams, leading to sagging or uneven ride height. Manual will detail inspection and potential repair/replacement.
Electrical Gremlins:
Intermittent electrical faults can occur due to aging wiring or component failures; manual's wiring diagrams are essential.
Engine Mounts:
Wear on engine and transmission mounts can lead to vibration and noise.
Thermostat Housing:
Plastic thermostat housings can become brittle and leak.
Fluid Capacities
Engine Oil Capacity Petrol:
Approx. 4.5 - 5.5 liters for 1.8L/2.0L engines. Manual provides exact fill levels and quantities.
Engine Oil Capacity Diesel:
Approx. 5.0 - 6.0 liters for 1.9L diesel engines. Manual provides exact fill levels and quantities.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot S.A., a French automotive manufacturer with a long history dating back to 1896.
Model Evolution
Predecessor:
Peugeot 309
Successor:
Peugeot 307
Production
Production Period:
1991-2002 (globally, with this manual covering 1993-1999 phase)
Manufacturing Locations:
Primary manufacturing in Sochaux, France, and also in other locations depending on market needs (e.g., UK, Argentina).
Notable Variants
Performance Models:
306 GTi-6 and 306 Rallye (S16) renowned for their sharp handling and powerful engines.
🏆 Awards & Recognition
Recognitions
Chassis Dynamics:
Widely praised by automotive journalists for its excellent handling and ride balance, particularly the GTI and V6 models.
Performance Variants:
The 306 GTi-6 was a class leader in the hot hatch segment of its time, frequently appearing on 'best of' lists.