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PEUGEOT 306 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Codes Platform Code: NFU Chassis Codes: 7E, 7J, 7C, 7B, 7D, 7A, 7S 👋 Introduction Market Position Positioning: Popular compact family car, known for ride quality and handling Competitive Analysis Competitors: Volkswagen Golf, Ford Escort, Opel Astra, Renault Mégane Key Features Selling Points: Versatile platform, range of engines, comfortable ride, robust chassis Manual Value Benefits: Empowers owners for DIY repairs, saves on labor costs, maintains vehicle value 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Troubleshooting, Diagnostics, Maintenance Page Count Estimated Pages: Hundreds (Detailed) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF compatible) Licensing Usage Terms: Lifetime usage, no expiry dates, no renewal fees, usable on multiple devices 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, timing belt/chain, cooling system, lubrication, fuel injection, exhaust Engine Management: ECU diagnosis, sensor testing, ignition system, emission control Transmission: Manual and automatic transmission overhaul, clutch, driveline Suspension Steering: Front and rear suspension, steering rack, power steering Brakes: Brake system overhaul, ABS, parking brake, fluid replacement Electrical System: Wiring diagrams, lighting, instrumentation, starting and charging system Body Interior: Body panel repair, interior trim, seats, door mechanisms, glass replacement Climate Control: HVAC system, refrigerant, blower motor Body Control Modules: Details on body computer functions, central locking, alarm systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs Troubleshooting: Diagnostic procedures for common and uncommon faults Repair: Step-by-step repair instructions for all major components Installation: Component replacement and installation guides Diagnostics: Fault finding and diagnosis using systematic approaches Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) Diagnostic Tools Required: Covers procedures for both basic hand tools and electronic diagnostic equipment (e.g., OBD-II scanner for later models) 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Printable (single pages or full manual) Binding Type Type: Digital (No physical binding) Paper Type Type: Digital (Not applicable) Accessibility Device Compatibility: Compatible with Windows and MAC computers, tablets, and smartphones ⚙️ Engine Specifications Primary Engine Engine Type: Various Petrol and Diesel engines Performance Typical Hp Range: 70 hp - 167 hp (depending on variant) Fuel System Injection Type: Multi-point Fuel Injection (MPI) for petrol, Direct Injection for diesel Engine Variants Engine Codes: XU7JP (1.8i), XU10J2 (2.0i), XU10J4R (2.0i 16V GTI), DW8 (1.9D), DW10TD (2.0 HDi) Cooling System Coolant Type: Propylene Glycol based antifreeze (e.g., PSA Type 052 75) Lubrication Oil Grade: 5W-40 or 10W-40 Synthetic (refer to specific engine and climate) Engine Management ECU Details: Information on various Magneti Marelli, Bosch, or Siemens ECUs fitted 🔧 Transmission Standard Type: 5-speed Manual (e.g., BE3, MA5) Optional Type: 4-speed Automatic (e.g., AL4, AW55-50SN) Features Clutch Type: Hydraulically actuated single dry plate clutch Fluid Specifications Manual Gearbox Oil: API GL-4, SAE 75W-80 (e.g., PSA B71 2300) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door sedan, 5-door estate (Break) Weights Curb Weight Range: 1050 kg - 1300 kg (depending on variant) 🛡️ Safety Features Ratings Euroncap Rating: 3-star (early models), 4-star (later models, depending on equipment) Active Features ABS: Available on higher trims and as an option Passive Features Airbags: Driver airbag standard, passenger airbag optional/standard on later models Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with steering wheel controls Driver Assistance Cruise Control: Available on higher specification models Connectivity Original Features: Basic connectivity, limited by era 🔧 Maintenance Service Intervals Oil Change: Every 10,000 miles or 12 months, whichever comes first Timing Belt: Every 60,000 miles or 5 years (depending on engine, critical maintenance item) Fluid Specifications Brake Fluid: DOT 4 Power Steering Fluid: LHM Plus or specific PSA fluid Known Issues Suspension: Rear axle beam bushes (seize/wear), worn front wishbone bushes Electrical: Faulty central locking pumps, intermittent dashboard warning lights, corroded earth points Engine: Oil leaks from crank seals, thermostat housing failure, lambda sensor issues Bodywork: Corrosion, particularly around wheel arches, sills, and boot floor Fluid Capacities Engine Oil Capacity: Approx. 4.5 - 5.5 litres (depending on engine) Coolant Capacity: Approx. 6 - 7 litres (depending on engine and system) Brake Fluid Capacity: Approx. 0.5 - 0.7 litres 📚 Vehicle History Brand Heritage Manufacturer: Peugeot, France Model Evolution Production Years: 1991-2002 Facelifts: 1996 (Mk2), 1999 (Mk3 - primarily cosmetic and interior updates) Production Manufacturing Locations: Sochaux, France; Ryton-on-Dunsmore, UK 🏆 Awards & Recognition Recognitions Industry Acclaim: Praised for ride and handling by automotive journalists of its time.
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PEUGEOT 306 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Codes
Platform Code:
NFU
Chassis Codes:
7E, 7J, 7C, 7B, 7D, 7A, 7S
👋 Introduction
Market Position
Positioning:
Popular compact family car, known for ride quality and handling
Competitive Analysis
Competitors:
Volkswagen Golf, Ford Escort, Opel Astra, Renault Mégane
Key Features
Selling Points:
Versatile platform, range of engines, comfortable ride, robust chassis
Manual Value
Benefits:
Empowers owners for DIY repairs, saves on labor costs, maintains vehicle value
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Troubleshooting, Diagnostics, Maintenance
Page Count
Estimated Pages:
Hundreds (Detailed)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF compatible)
Licensing
Usage Terms:
Lifetime usage, no expiry dates, no renewal fees, usable on multiple devices
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, timing belt/chain, cooling system, lubrication, fuel injection, exhaust
Engine Management:
ECU diagnosis, sensor testing, ignition system, emission control
Transmission:
Manual and automatic transmission overhaul, clutch, driveline
Suspension Steering:
Front and rear suspension, steering rack, power steering
Brakes:
Brake system overhaul, ABS, parking brake, fluid replacement
Electrical System:
Wiring diagrams, lighting, instrumentation, starting and charging system
Body Interior:
Body panel repair, interior trim, seats, door mechanisms, glass replacement
Climate Control:
HVAC system, refrigerant, blower motor
Body Control Modules:
Details on body computer functions, central locking, alarm systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plugs
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Repair:
Step-by-step repair instructions for all major components
Installation:
Component replacement and installation guides
Diagnostics:
Fault finding and diagnosis using systematic approaches
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds)
Diagnostic Tools Required:
Covers procedures for both basic hand tools and electronic diagnostic equipment (e.g., OBD-II scanner for later models)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Printable (single pages or full manual)
Binding Type
Type:
Digital (No physical binding)
Paper Type
Type:
Digital (Not applicable)
Accessibility
Device Compatibility:
Compatible with Windows and MAC computers, tablets, and smartphones
⚙️ Engine Specifications
Primary Engine
Engine Type:
Various Petrol and Diesel engines
Performance
Typical Hp Range:
70 hp - 167 hp (depending on variant)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) for petrol, Direct Injection for diesel
Engine Variants
Engine Codes:
XU7JP (1.8i), XU10J2 (2.0i), XU10J4R (2.0i 16V GTI), DW8 (1.9D), DW10TD (2.0 HDi)
Cooling System
Coolant Type:
Propylene Glycol based antifreeze (e.g., PSA Type 052 75)
Lubrication
Oil Grade:
5W-40 or 10W-40 Synthetic (refer to specific engine and climate)
Engine Management
ECU Details:
Information on various Magneti Marelli, Bosch, or Siemens ECUs fitted
🔧 Transmission
Standard
Type:
5-speed Manual (e.g., BE3, MA5)
Optional
Type:
4-speed Automatic (e.g., AL4, AW55-50SN)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Fluid Specifications
Manual Gearbox Oil:
API GL-4, SAE 75W-80 (e.g., PSA B71 2300)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan, 5-door estate (Break)
Weights
Curb Weight Range:
1050 kg - 1300 kg (depending on variant)
🛡️ Safety Features
Ratings
Euroncap Rating:
3-star (early models), 4-star (later models, depending on equipment)
Active Features
ABS:
Available on higher trims and as an option
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional/standard on later models
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with steering wheel controls
Driver Assistance
Cruise Control:
Available on higher specification models
Connectivity
Original Features:
Basic connectivity, limited by era
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 miles or 12 months, whichever comes first
Timing Belt:
Every 60,000 miles or 5 years (depending on engine, critical maintenance item)
Fluid Specifications
Brake Fluid:
DOT 4
Power Steering Fluid:
LHM Plus or specific PSA fluid
Known Issues
Suspension:
Rear axle beam bushes (seize/wear), worn front wishbone bushes
Electrical:
Faulty central locking pumps, intermittent dashboard warning lights, corroded earth points
Engine:
Oil leaks from crank seals, thermostat housing failure, lambda sensor issues
Bodywork:
Corrosion, particularly around wheel arches, sills, and boot floor
Fluid Capacities
Engine Oil Capacity:
Approx. 4.5 - 5.5 litres (depending on engine)
Coolant Capacity:
Approx. 6 - 7 litres (depending on engine and system)
Brake Fluid Capacity:
Approx. 0.5 - 0.7 litres
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot, France
Model Evolution
Production Years:
1991-2002
Facelifts:
1996 (Mk2), 1999 (Mk3 - primarily cosmetic and interior updates)
Production
Manufacturing Locations:
Sochaux, France; Ryton-on-Dunsmore, UK
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for ride and handling by automotive journalists of its time.
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