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PEUGEOT 306 Full Service & Repair Manual 1993-2002

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Year Range Covered: 1993-2002 👋 Introduction Market Position Segment: Compact family car (C-segment) Reputation: Known for its engaging driving dynamics, comfortable ride, and stylish design, particularly the 'phase 3' facelift and GTI models. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Vauxhall Astra, Renault Mégane, Fiat Bravo/Brava. Key Features Manual Value Proposition: Provides professional-level repair and maintenance information for DIY enthusiasts and independent workshops, enabling cost-effective ownership and maintenance. Vehicle Strengths: Agile handling, refined interior for its class, variety of engine options including potent performance variants, stylish and distinctive styling. 📋 Manual Details Coverage Areas Engine Coverage: Gasoline: 1.1L, 1.4L, 1.6L, 1.8L, 2.0L (including GTI variants); Diesel: 1.8L, 1.9L (naturally aspirated and turbo-diesel) Transmission Coverage: Manual (BE, MA, ML gearboxes), Automatic (AL4) Body Style Coverage: Hatchback (3-door, 5-door), Sedan (4-door), Estate/SW (5-door), Convertible (2-door) Trim Level Coverage: All trim levels including XR, XT, XS, GTi, D Turbo, Cabriolet Page Count Estimated Page Count: Hundreds (specific count not provided, but indicated as comprehensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (assumed based on product description context) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel injection, ignition, exhaust, cooling, lubrication, turbocharging (where applicable), transmission overhaul (manual and automatic), clutch assembly, drive shafts, differentials. Chassis: Suspension (front and rear independent), steering system (hydraulic power steering), braking system (ABS, hydraulic components), wheel alignment, hub bearings, axle assemblies. Electrical And Electronics: Wiring diagrams, lighting systems, instrumentation, engine management (ECU), ABS control unit, central locking, power windows, mirrors, airbags, audio systems, battery, charging system, starter motor. Bodywork And Interior: Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement, interior trim, seating systems, seat belts, convertible roof mechanism (where applicable). Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid change, timing belt replacement, accessory belt tensioning, lubrication points. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (OBD-II where applicable), symptom-based troubleshooting guides. Repair And Overhaul: Complete procedures for engine disassembly and reassembly, transmission rebuilding, brake caliper servicing, suspension component replacement, electrical component repair, body panel repair. Special Procedures: Air conditioning system servicing, airbag system safety precautions and replacement, convertible top repair, electronic immobiliser system procedures, CAN bus system diagnosis (later models). Technical Depth Depth: Comprehensive from basic maintenance and fluid changes to full engine and transmission rebuilds, including detailed electrical troubleshooting and bodywork repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF document Print Quality Printability: Printable by page or entire manual Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Common Gasoline Engines: TU3 (1.4L), XU7 (1.8L), XU10J2 (2.0L), EW10J4 (2.0L 16v - later models) Common Diesel Engines: XUD7TE (1.9L TD), XUD9 (1.9L D), DW8 (1.9L D - later models) Performance Typical Horsepower Range: 60 hp (1.1L) to 167 hp (2.0L 16v GTI) Typical Torque Range: 90 Nm (1.1L) to 193 Nm (2.0L 16v GTI) Fuel System Injection Systems: Bosch LE-Jetronic, Motronic, Lucas/Sagem multi-point fuel injection (MPI), Common Rail Diesel Injection (CRDi) on later variants. Engine Management ECU Manufacturers: Bosch, Magneti Marelli, Siemens, SAGEM 🔧 Transmission Standard Manual Transmission Types: BE series (e.g., BE3), MA series (e.g., MA5), ML series (e.g., ML5C) Optional Automatic Transmission Types: AL4 (4-speed automatic with electronic control), possibly earlier ZF models on some variants. Features Clutch Type: Hydraulically actuated single dry plate clutch Transmission Fluid Type: Manual: GL-4 SAE 75W-90 (or specified Peugeot alternative), Automatic: ATF LT 71141 (for AL4) 📐 Dimensions Exterior Length: Approx. 4033mm - 4205mm (depending on body style) Width: Approx. 1690mm - 1717mm (depending on body style) Height: Approx. 1390mm - 1435mm (depending on body style) Cargo Boot Capacity: Approx. 330-344 litres (Hatchback), 400-440 litres (Estate/SW), 240 litres (Convertible) Weights Kerb Weight: Approx. 1060kg - 1350kg (depending on engine and body style) Wheel Base: Approx. 2560mm Wheel Track Front: Approx. 1450mm - 1470mm Wheel Track Rear: Approx. 1430mm - 1440mm 🛡️ Safety Features Ratings Euroncap Rating: 3-star (early models, rating systems evolved) Active Features Braking Systems: Anti-lock Braking System (ABS) available on higher trims and later models, front ventilated discs, rear solid discs. Traction Control: Available on some higher performance models (ASR). Passive Features Airbags: Driver and front passenger airbags standard on later models, side airbags optional. Seatbelts: Pre-tensioning seatbelts with load limiters, active head restraints (later models). 💡 Technology Features Infotainment Audio Systems: Factory fitted radio/cassette or CD players, often with steering wheel remote controls on higher trims. Aftermarket head unit compatibility is high. Driver Assistance Cruise Control: Available as an option on many models. Connectivity Phone Integration: Limited to aftermarket Bluetooth kits, no integrated systems from factory. 🔧 Maintenance Service Intervals Oil Change...
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PEUGEOT 306 Full Service & Repair Manual 1993-2002
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Year Range Covered:
1993-2002
👋 Introduction
Market Position
Segment:
Compact family car (C-segment)
Reputation:
Known for its engaging driving dynamics, comfortable ride, and stylish design, particularly the 'phase 3' facelift and GTI models.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Vauxhall Astra, Renault Mégane, Fiat Bravo/Brava.
Key Features
Manual Value Proposition:
Provides professional-level repair and maintenance information for DIY enthusiasts and independent workshops, enabling cost-effective ownership and maintenance.
Vehicle Strengths:
Agile handling, refined interior for its class, variety of engine options including potent performance variants, stylish and distinctive styling.
📋 Manual Details
Coverage Areas
Engine Coverage:
Gasoline: 1.1L, 1.4L, 1.6L, 1.8L, 2.0L (including GTI variants); Diesel: 1.8L, 1.9L (naturally aspirated and turbo-diesel)
Transmission Coverage:
Manual (BE, MA, ML gearboxes), Automatic (AL4)
Body Style Coverage:
Hatchback (3-door, 5-door), Sedan (4-door), Estate/SW (5-door), Convertible (2-door)
Trim Level Coverage:
All trim levels including XR, XT, XS, GTi, D Turbo, Cabriolet
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but indicated as comprehensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (assumed based on product description context)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel injection, ignition, exhaust, cooling, lubrication, turbocharging (where applicable), transmission overhaul (manual and automatic), clutch assembly, drive shafts, differentials.
Chassis:
Suspension (front and rear independent), steering system (hydraulic power steering), braking system (ABS, hydraulic components), wheel alignment, hub bearings, axle assemblies.
Electrical And Electronics:
Wiring diagrams, lighting systems, instrumentation, engine management (ECU), ABS control unit, central locking, power windows, mirrors, airbags, audio systems, battery, charging system, starter motor.
Bodywork And Interior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement, interior trim, seating systems, seat belts, convertible roof mechanism (where applicable).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid change, timing belt replacement, accessory belt tensioning, lubrication points.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (OBD-II where applicable), symptom-based troubleshooting guides.
Repair And Overhaul:
Complete procedures for engine disassembly and reassembly, transmission rebuilding, brake caliper servicing, suspension component replacement, electrical component repair, body panel repair.
Special Procedures:
Air conditioning system servicing, airbag system safety precautions and replacement, convertible top repair, electronic immobiliser system procedures, CAN bus system diagnosis (later models).
Technical Depth
Depth:
Comprehensive from basic maintenance and fluid changes to full engine and transmission rebuilds, including detailed electrical troubleshooting and bodywork repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF document
Print Quality
Printability:
Printable by page or entire manual
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Common Gasoline Engines:
TU3 (1.4L), XU7 (1.8L), XU10J2 (2.0L), EW10J4 (2.0L 16v - later models)
Common Diesel Engines:
XUD7TE (1.9L TD), XUD9 (1.9L D), DW8 (1.9L D - later models)
Performance
Typical Horsepower Range:
60 hp (1.1L) to 167 hp (2.0L 16v GTI)
Typical Torque Range:
90 Nm (1.1L) to 193 Nm (2.0L 16v GTI)
Fuel System
Injection Systems:
Bosch LE-Jetronic, Motronic, Lucas/Sagem multi-point fuel injection (MPI), Common Rail Diesel Injection (CRDi) on later variants.
Engine Management
ECU Manufacturers:
Bosch, Magneti Marelli, Siemens, SAGEM
🔧 Transmission
Standard
Manual Transmission Types:
BE series (e.g., BE3), MA series (e.g., MA5), ML series (e.g., ML5C)
Optional
Automatic Transmission Types:
AL4 (4-speed automatic with electronic control), possibly earlier ZF models on some variants.
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Transmission Fluid Type:
Manual: GL-4 SAE 75W-90 (or specified Peugeot alternative), Automatic: ATF LT 71141 (for AL4)
📐 Dimensions
Exterior
Length:
Approx. 4033mm - 4205mm (depending on body style)
Width:
Approx. 1690mm - 1717mm (depending on body style)
Height:
Approx. 1390mm - 1435mm (depending on body style)
Cargo
Boot Capacity:
Approx. 330-344 litres (Hatchback), 400-440 litres (Estate/SW), 240 litres (Convertible)
Weights
Kerb Weight:
Approx. 1060kg - 1350kg (depending on engine and body style)
Wheel Base:
Approx. 2560mm
Wheel Track Front:
Approx. 1450mm - 1470mm
Wheel Track Rear:
Approx. 1430mm - 1440mm
🛡️ Safety Features
Ratings
Euroncap Rating:
3-star (early models, rating systems evolved)
Active Features
Braking Systems:
Anti-lock Braking System (ABS) available on higher trims and later models, front ventilated discs, rear solid discs.
Traction Control:
Available on some higher performance models (ASR).
Passive Features
Airbags:
Driver and front passenger airbags standard on later models, side airbags optional.
Seatbelts:
Pre-tensioning seatbelts with load limiters, active head restraints (later models).
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted radio/cassette or CD players, often with steering wheel remote controls on higher trims. Aftermarket head unit compatibility is high.
Driver Assistance
Cruise Control:
Available as an option on many models.
Connectivity
Phone Integration:
Limited to aftermarket Bluetooth kits, no integrated systems from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first. Check specific engine variant.
Timing Belt Replacement Interval:
For XU and TU engines: 60,000 - 80,000 miles (96,000 - 128,000 km) or 4-5 years. For EW engines: Consult manual for specific interval.
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ, ACEA A2/A3. Viscosity typically 5W-40 or 10W-40, depending on climate and engine. Consult manual for exact specification.
Coolant Specification:
Peugeot/PSA Coolant (Antifreeze/Coolant Type D) - Glycol-based with organic additives. Typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4
Power Steering Fluid Specification:
LHM fluid (for older hydraulic systems) or Pentosin CHF 11S or equivalent (for electric/hydraulic systems) - check specific vehicle.
Known Issues
Common Wear Items:
Rear axle torsion bars (sagging), front suspension bushes (wear), engine mounts, clutch slave cylinder, exhaust system corrosion.
Electrical Gremlins:
Intermittent faults with central locking, window regulators, and dashboard warning lights due to aging wiring and connectors.
Engine Specific Issues:
Head gasket failure on some XU engines under high mileage or poor maintenance, oil leaks from crankshaft seals. Timing belt failure can cause catastrophic engine damage (critical to adhere to replacement intervals).
Diesel Engine Issues:
Glow plug issues, injector pump problems on higher mileage units, turbocharger wear on TD models.
📚 Vehicle History
Brand Heritage
Parent Company:
PSA Peugeot Citroën
Model Evolution
Generation Timeline:
First generation (Type 3) launched in 1993, replaced the Peugeot 309. Received significant facelift ('phase 2') in 1997 and a further minor update ('phase 3') in 1999. Production ended in 2002, replaced by the Peugeot 307.
Production
Manufacturing Locations:
Primary production in France (Mulhouse), with some assembly in other PSA facilities.
🏆 Awards & Recognition
Recognitions
Contemporary Awards:
Often praised by automotive press for handling and driving pleasure. Won various 'Car of the Year' awards in specific categories and European markets.
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