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Peugeot 306 1993-2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Generation Generation Name: Phase 1 & Phase 2 Codes Platform Code: PSA EW/XU Platform 👋 Introduction Market Position Target Audience: Technicians, mechanics, and DIY enthusiasts involved in car repair and maintenance Competitive Analysis Value Proposition: Offers a comprehensive and affordable solution for understanding and repairing the Peugeot 306 Key Features Instant Access: Provides immediate download and access to repair information, saving time compared to physical manuals Completeness: Aims to provide complete factory information for all aspects of the vehicle 📋 Manual Details Coverage Areas Applicable Years: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Numerous (hundreds or thousands) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive engine service, repair, and overhaul procedures Transmission Service Repair: Detailed procedures for manual and automatic transmission service and repair Brake System: Diagnosis, repair, and maintenance of braking systems (including ABS where applicable) Electrical System: Complete coverage of the vehicle's electrical system, including wiring diagrams Suspension: Service and repair for front and rear suspension components Steering: Diagnosis and repair of steering systems, including power steering Cooling System: Maintenance and repair of the cooling system, including radiator, thermostat, and fans Fuel Injection: In-depth coverage of fuel injection systems, diagnosis, and component replacement Fuel System: Service and maintenance for the entire fuel delivery system Emission System: Information on emission control systems and diagnosis Heater Air Conditioning: Service and repair for HVAC systems Engine Control System: Diagnosis and troubleshooting of engine management and ECU functions Chassis Body: Information on chassis components, bodywork, and corrosion protection Restraint System: Details on airbags and seatbelt systems Interior: Service and repair related to interior components and trim Differential Drive: Service and repair of the differential and drivetrain components Axle: Information on axle servicing and repair Procedures Included General Maintenance: Routine maintenance procedures, checks, and adjustments Troubleshooting: Systematic diagnostic procedures for common and complex issues Periodic Lubrication: Lubrication points, types of lubricants, and service intervals Wiring Diagrams: Detailed electrical wiring schematics for various systems Technical Depth Diagnostic Capabilities: Covers both basic troubleshooting and advanced diagnostics, including fault code interpretation (if applicable to the era) Repair Procedures: Step-by-step repair instructions for component replacement and system overhauls Technical Data: Includes original manufacturer technical data, specifications, tolerances, and torque values 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows & Mac Requirements: Requires Adobe PDF Reader & WinZip (for larger files) Print Quality Printability: Printable at great quality Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Variants: Covers various petrol and diesel engine options common to the 306 range (e.g., XU7, XU9, XU10 petrol; XUD7, XUD9, XUD11 diesel) Performance Engine Displacement Range: Typically 1.4L to 2.0L for petrol, and 1.8L to 2.1L for diesel engines Engine Power Range: Varies significantly by engine variant, from approximately 70 HP to 135 HP (for GTi-6/Rallye models) Fuel System Fuel Delivery: Carbureted (early models) and multi-point fuel injection (MPI) systems Fuel Type: Unleaded petrol and diesel 🔧 Transmission Standard Manual Transmission: Likely covers common Peugeot manual gearboxes (e.g., BE series) Optional Automatic Transmission: May include coverage of optional automatic transmissions Features Transmission Fluid Spec: Details specific transmission fluid types (e.g., PSA specifications like B71 23xx for automatic, gear oil specifications for manual) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door saloon, estate (Break), and convertible Weights Curb Weight Range: Approx. 1100 kg to 1300 kg depending on body style and engine 🛡️ Safety Features Ratings Crash Test Performance: Information on safety features and structural integrity relevant to its era (Euro NCAP testing began in 1997, so early models might have limited formal ratings) Active Features ABS: Covers Anti-lock Braking System (ABS) diagnosis and repair where fitted Passive Features Airbags: Details on driver and passenger airbag systems Seatbelts: Information on seatbelt pre-tensioners and systems 💡 Technology Features Infotainment Audio Systems: Covers factory fitted radio/cassette players and CD players, and their installation/removal Driver Assistance Cruise Control: Information on cruise control systems if fitted to specific trims Connectivity Central Locking: Service and repair of central locking systems 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months, depending on engine and usage (manual will specify exact intervals) Timing Belt Replacement: Critical item, typically 60,000-90,000 km or 4-5 years (depending on engine variant, manual will have precise figures) Fluid Specifications Engine Oil Spec: Various grades, often 5W-40 or 10W-40 meeting PSA specifications (e.g., B71 2294, B71 2295) Coolant Spec: Antifreeze/coolant concentrate (e.g., PSA specification B71 5110) Brake Fluid Spec: DOT 4 brake fluid Known Issues Suspension Components: Wear in suspension bushes (especially rear axle beams), ball joints, and track rod ends Cooling...
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Peugeot 306 1993-2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Generation
Generation Name:
Phase 1 & Phase 2
Codes
Platform Code:
PSA EW/XU Platform
👋 Introduction
Market Position
Target Audience:
Technicians, mechanics, and DIY enthusiasts involved in car repair and maintenance
Competitive Analysis
Value Proposition:
Offers a comprehensive and affordable solution for understanding and repairing the Peugeot 306
Key Features
Instant Access:
Provides immediate download and access to repair information, saving time compared to physical manuals
Completeness:
Aims to provide complete factory information for all aspects of the vehicle
📋 Manual Details
Coverage Areas
Applicable Years:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Page Count
Estimated Page Count:
Numerous (hundreds or thousands)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive engine service, repair, and overhaul procedures
Transmission Service Repair:
Detailed procedures for manual and automatic transmission service and repair
Brake System:
Diagnosis, repair, and maintenance of braking systems (including ABS where applicable)
Electrical System:
Complete coverage of the vehicle's electrical system, including wiring diagrams
Suspension:
Service and repair for front and rear suspension components
Steering:
Diagnosis and repair of steering systems, including power steering
Cooling System:
Maintenance and repair of the cooling system, including radiator, thermostat, and fans
Fuel Injection:
In-depth coverage of fuel injection systems, diagnosis, and component replacement
Fuel System:
Service and maintenance for the entire fuel delivery system
Emission System:
Information on emission control systems and diagnosis
Heater Air Conditioning:
Service and repair for HVAC systems
Engine Control System:
Diagnosis and troubleshooting of engine management and ECU functions
Chassis Body:
Information on chassis components, bodywork, and corrosion protection
Restraint System:
Details on airbags and seatbelt systems
Interior:
Service and repair related to interior components and trim
Differential Drive:
Service and repair of the differential and drivetrain components
Axle:
Information on axle servicing and repair
Procedures Included
General Maintenance:
Routine maintenance procedures, checks, and adjustments
Troubleshooting:
Systematic diagnostic procedures for common and complex issues
Periodic Lubrication:
Lubrication points, types of lubricants, and service intervals
Wiring Diagrams:
Detailed electrical wiring schematics for various systems
Technical Depth
Diagnostic Capabilities:
Covers both basic troubleshooting and advanced diagnostics, including fault code interpretation (if applicable to the era)
Repair Procedures:
Step-by-step repair instructions for component replacement and system overhauls
Technical Data:
Includes original manufacturer technical data, specifications, tolerances, and torque values
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows & Mac
Requirements:
Requires Adobe PDF Reader & WinZip (for larger files)
Print Quality
Printability:
Printable at great quality
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Covers various petrol and diesel engine options common to the 306 range (e.g., XU7, XU9, XU10 petrol; XUD7, XUD9, XUD11 diesel)
Performance
Engine Displacement Range:
Typically 1.4L to 2.0L for petrol, and 1.8L to 2.1L for diesel engines
Engine Power Range:
Varies significantly by engine variant, from approximately 70 HP to 135 HP (for GTi-6/Rallye models)
Fuel System
Fuel Delivery:
Carbureted (early models) and multi-point fuel injection (MPI) systems
Fuel Type:
Unleaded petrol and diesel
🔧 Transmission
Standard
Manual Transmission:
Likely covers common Peugeot manual gearboxes (e.g., BE series)
Optional
Automatic Transmission:
May include coverage of optional automatic transmissions
Features
Transmission Fluid Spec:
Details specific transmission fluid types (e.g., PSA specifications like B71 23xx for automatic, gear oil specifications for manual)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door saloon, estate (Break), and convertible
Weights
Curb Weight Range:
Approx. 1100 kg to 1300 kg depending on body style and engine
🛡️ Safety Features
Ratings
Crash Test Performance:
Information on safety features and structural integrity relevant to its era (Euro NCAP testing began in 1997, so early models might have limited formal ratings)
Active Features
ABS:
Covers Anti-lock Braking System (ABS) diagnosis and repair where fitted
Passive Features
Airbags:
Details on driver and passenger airbag systems
Seatbelts:
Information on seatbelt pre-tensioners and systems
💡 Technology Features
Infotainment
Audio Systems:
Covers factory fitted radio/cassette players and CD players, and their installation/removal
Driver Assistance
Cruise Control:
Information on cruise control systems if fitted to specific trims
Connectivity
Central Locking:
Service and repair of central locking systems
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, depending on engine and usage (manual will specify exact intervals)
Timing Belt Replacement:
Critical item, typically 60,000-90,000 km or 4-5 years (depending on engine variant, manual will have precise figures)
Fluid Specifications
Engine Oil Spec:
Various grades, often 5W-40 or 10W-40 meeting PSA specifications (e.g., B71 2294, B71 2295)
Coolant Spec:
Antifreeze/coolant concentrate (e.g., PSA specification B71 5110)
Brake Fluid Spec:
DOT 4 brake fluid
Known Issues
Suspension Components:
Wear in suspension bushes (especially rear axle beams), ball joints, and track rod ends
Cooling System Problems:
Thermostat failures, radiator leaks, and coolant hose degradation
Electrical Gremlins:
Intermittent issues with central locking, window regulators, and dashboard warning lights
Exhaust System:
Corrosion and failure of exhaust components
Diesel Glow Plugs:
Failure of glow plugs and associated relay units on diesel models
📚 Vehicle History
Brand Heritage
Peugeot Brand:
Peugeot, a historic French automobile manufacturer with a long tradition of producing popular family cars
Model Evolution
Third Generation 306:
The 306 was the successor to the 309 and predecessor to the 307, known for its refined chassis and engaging driving dynamics
Production
Production Period:
1993-2002 (This manual covers this entire generation and its updates)
Manufacturing Locations:
Primarily manufactured in France and the UK
🏆 Awards & Recognition
Recognitions
Automotive Press:
The Peugeot 306 received positive reviews from automotive press for its handling and ride quality, often lauded as one of the best-handling hatchbacks of its time.
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