🏷️ Basic Information Identification Make: Peugeot Model: 309 Model Years Covered: 1985-1997 Codes Chassis Code: Type 10A 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and Peugeot 309 owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides substantial cost savings on repairs by enabling users to perform tasks themselves, with comprehensive, easy-to-follow instructions and visuals. Key Features Accessibility: Instant download via email, usable on PC, Mac, tablets, and smartphones. Instruction Style: Step-by-step instructions with pictures for clarity. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Specific Areas Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Bodywork, Heating & Ventilation, Emissions Control Page Count Estimated Page Count: Extensive (precise count not provided, but stated to be 'complete') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Powertrain: Internal Combustion Engines (petrol and diesel), Clutch, Gearbox, Driveshafts, Differentials Chassis: Suspension (front and rear), Steering System, Braking System (including ABS where applicable) Electrical: 12V Electrical System, Battery, Charging System, Ignition System, Lighting, Instrumentation, Ancillary Electrical Components, Wiring Diagrams Body And Interior: Body Panels, Doors, Windows, Seats, Interior Trim, Body Repair Procedures Heating And Ventilation: HVAC System Operation and Repair Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-Ups, Spark Plug Replacement, Belt Tensioning Engine Repair: Engine Overhaul, Cylinder Head Removal/Installation, Piston/Ring Replacement, Valve Service, Timing Belt/Chain Replacement Transmission Repair: Manual and Automatic Transmission Overhaul, Clutch Replacement, Driveshaft Repair Brake System Repair: Brake Pad/Shoe Replacement, Disc/Drum Machining, Caliper/Cylinder Overhaul, Brake Fluid Bleeding Electrical Diagnostics: Troubleshooting Electrical Faults, Component Testing, Wiring Harness Repair Troubleshooting Guides: Step-by-step diagnostic procedures for common and complex issues Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic information and specifications. 📊 Manual Specifications File Format File Type: PDF Readability: High-quality digital rendering, printable pages, searchable text Print Quality Printability: Fully printable for individual pages or entire manual Binding Type Binding Format: Digital download - No physical binding Paper Type Paper Quality: Digital - Not applicable ⚙️ Engine Specifications Primary Engine Engine Families Covered: TU series (e.g., TU1, TU3, TU5, TU9, TU10), XU series (diesel: XUD7, XUD9, XUD9TE; petrol: XU5, XU7) Performance Common Petrol Displacements: 1.1L (1124cc), 1.3L (1294cc), 1.4L (1360cc), 1.6L (1580cc), 1.9L (1905cc) Common Diesel Displacements: 1.8L (1769cc), 1.9L (1905cc) Cylinder Configurations: Inline 4-cylinder Fuel System Fuel Delivery Types: Carburetion (Solex, Weber), Single-Point Injection (SPI), Multi-Point Injection (MPI), Diesel Injection (Rotary and Inline) Ignition System: Electronic ignition, distributorless ignition systems (DIS) on later models 🔧 Transmission Standard Manual Transmission: 5-speed manual (e.g., BE1, MA5 gearbox variants) Optional Automatic Transmission: 3-speed automatic (e.g., AW-03-71LE, DP0 variants on later models) Features Clutch Type: Dry single-plate diaphragm spring clutch 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback Length: Approx. 4037 mm (158.9 in) Width: Approx. 1670 mm (65.7 in) Height: Approx. 1360 mm (53.5 in) Weights Curb Weight: Varies significantly by engine/trim, typically 900-1100 kg (1984-2425 lbs) 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, with options for upgraded systems and aftermarket installations. Driver Assistance ABS: Available on higher trim levels and later models. Other Assistance: Power steering widely available, central locking and electric windows on higher trims. Connectivity Connectivity Options: Primarily analog systems; connectivity features were minimal by modern standards. Focus on functional aspects of the vehicle. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, depending on oil type and driving conditions. Timing Belt Replacement: Crucial for TU and XU engines; typically every 60,000-80,000 miles (100,000-120,000 km) or 5-6 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-40, 10W-40, or 15W-50 depending on ambient temperature (refer to manual for specifics). Coolant Type: Ethylene glycol based antifreeze, mixed 50/50 with distilled water. Peugeot recommends specific OAT or HOAT coolants for later models, but early models may use conventional green coolant. Brake Fluid Type: DOT 3 or DOT 4. Transmission Fluid Manual: GL-4 gear oil, SAE 75W-90 or 80W-90 (check specific gearbox type). Transmission Fluid Automatic: Dexron II or equivalent (check manual for exact specification). Known Issues Common Problems: Timing belt failure (if not replaced per schedule), alternator and starter motor issues, electrical gremlins (especially wiring loom degradation), rust (particularly wheel arches and sills), radiator and cooling system leaks, carburetor issues on early models, clutch wear. Diesel Specific Issues: Glow plug failure, injection pump issues, exhaust manifold cracking on XUD engines. 📚 Vehicle History Brand Heritage Peugeot History Context: Peugeot, a venerable French automaker with a history dating back to 1810, known for its robust engineering and distinctive styling. Model Evolution 309 Design Origin: Developed as part of Peugeot's new alphanumeric naming convention (3 for Peugeot's small cars, 09 for...