🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Variant: 2.0i 16V Codes Engine Code: RFV (EW10J4) 👋 Introduction Market Position Vehicle Segment: The Peugeot 806 is a large multi-purpose vehicle (MPV), often referred to as a 'people carrier' or minivan, designed for family use and carrying multiple passengers and cargo. Competitive Analysis Competitors: Competed with other MPVs of its era, such as the Renault Espace, Ford Galaxy, Volkswagen Sharan, and Chrysler Voyager. Key Features Mpv Design: Emphasis on interior space, versatility, sliding rear doors for easy access, and a comfortable ride for long journeys. Engine Focus: The 2.0i 16V (EW10J4) engine offers a balance of performance and fuel efficiency for its class. 📋 Manual Details Coverage Areas Coverage Scope: Complete official full service repair manual for the Peugeot 806 2.0i 16V 2002. Page Count Estimated Page Count: Estimated 1500-2500 pages (typical for comprehensive factory service manuals). Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, inspection, and repair procedures for the 2.0i 16V (EW10J4) engine, including cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, and cooling. Engine Electrical: Ignition system, fuel injection system (Bosch Motronic/Simens), sensor diagnostics, starter, alternator, battery, ECU (Engine Control Unit) testing and repair, wiring diagrams. Transmission Manual: Repair and overhaul procedures for the manual gearbox, clutch system, shift linkage, and related components. Transmission Automatic: If equipped with an automatic transmission, likely covers diagnosis, fluid changes, and basic repair procedures. Brakes: Front and rear brake system inspection, repair, fluid flush, ABS (Anti-lock Braking System) diagnosis and repair, parking brake. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications. Steering: Power steering system diagnosis and repair, steering rack, tie rods, steering column. Exhaust System: Catalytic converter, mufflers, pipes, oxygen sensors, exhaust manifold repair and replacement. Fuel System: Fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emission control (EVAP) system. Cooling System: Radiator, water pump, thermostat, cooling fans, heater core, coolant specifications. HVAC System: Air conditioning system diagnosis, refrigerant recharge, heater and ventilation system repair. Body And Chassis: Body panel repair, doors, hood, tailgate, interior trim, glass replacement, structural integrity. Electrical Lighting: Headlights, taillights, interior lighting, fog lights, bulb specifications, wiring diagrams for lighting circuits. Electrical Instruments: Instrument cluster, gauges, warning lights, diagnostic port (OBD-II) functionality. Electrical Accessories: Power windows, power locks, mirrors, sunroof, wipers, horn, audio system wiring. Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms, ABS, potentially traction control. Procedures Included Maintenance Schedule: Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, timing belt replacement intervals. Troubleshooting Guides: Systematic troubleshooting procedures for common and uncommon issues, diagnostic flowcharts. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation, including torque specifications. Diagnostic Procedures: Guidance on using diagnostic tools, interpreting fault codes, and performing system checks. Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems. Specifications Charts: Detailed technical specifications for all components, including clearances, tolerances, and fluid capacities. Technical Depth Depth: Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, electrical diagnostics, and bodywork. 📊 Manual Specifications File Format File Quality: High-resolution PDF, ensuring clarity of text and diagrams. Zoomable for detailed inspection. Print Quality Printability: Full printable. Users can print specific pages or sections as needed. Binding Type Digital Binding: Digital (PDF) - no physical binding. Paper Type Digital Medium: Digital PDF format for viewing on computers, tablets, or smartphones. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshafts) Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85 mm x 88 mm Compression Ratio: 10.8:1 Horsepower: 136 PS (134 bhp; 100 kW) at 6000 rpm Torque: 192 Nm (142 lb-ft) at 4100 rpm Fuel System Fuel Delivery: Electronic multi-point fuel injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Cooling System Coolant Type: Proprietary Peugeot/PSA coolant or equivalent (e.g., G48 or similar HOAT coolant, typically a 50/50 mix). Lubrication System Oil Type: SAE 5W-40 or SAE 10W-40, meeting ACEA A3/B3 or A3/B4 specifications. Oil Capacity: Approximately 4.7 liters (4.9 US quarts) with filter change. Ignition System Spark Plugs: Specific type and gap required, e.g., NGK BKR6E-11 or equivalent. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Automatic Transmission Availability: Optional 4-speed Automatic Transmission (likely from Aisin or similar manufacturer). Features Manual Gear Ratios: Specific gear ratios for 1st, 2nd, 3rd, 4th, 5th, and reverse gears are detailed in the manual. Transmission Fluid: Manual: API GL-4 or GL-5 SAE 75W-80 or 75W-90 gear oil. Automatic: ATF Dexron-III or equivalent. 📐 Dimensions Exterior Length: Approximately 4,450 mm (175.2 inches) Width: Approximately 1,800 mm (70.9 inches) Height: Approximately 1,720 mm (67.7 inches) Wheelbase Wheelbase: Approximately 2,800 mm (110.2 inches) Weights Curb Weight: Approximately 1550-1650 kg (3417-3638 lbs) depending on configuration. 🛡️ Safety Features Ratings Euroncap Rating: While specific ratings for the 2002 model are not universally cited, the Peugeot 806 generally received decent safety ratings for its era, with some variations depending on equipment. Likely around 3-4 stars. Active Features ABS: Standard Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution). Traction Control: Optional Traction Control System (TCS). Passive Features Airbags: Front airbags for driver and passenger, optional side airbags. Seatbelts: Three-point seatbelts with pretensioners for all occupants, ISOFIX child seat mounting points. 💡 Technology Features Infotainment Audio System: Standard factory radio/CD player with speaker system. Higher trims might offer upgraded audio or CD changer. Driver Assistance Cruise Control: Optional cruise control system, integrated into the steering column controls. Connectivity OBD Ii Port: Standard OBD-II (On-Board Diagnostics II) compliant port, typically located under the dashboard for diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,000 miles) or 1 year, whichever comes first. Consult the specific manual for definitive intervals based on driving conditions. Timing Belt Replacement: Crucial maintenance item for the EW10J4 engine. Typically recommended every 90,000 km (56,000 miles) or 5 years, often including the water pump and tensioners. Failure can cause catastrophic engine damage. Fluid Specifications Brake Fluid: DOT...