PEUGEOT PARTNER 2.0 HDI 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Engine Variant: 2.0 HDi Codes Engine Code Typical: DW10TD Chassis Code Generation: First Generation (1996-2010), Facelift Model (from 2002) 👋 Introduction Market Position Vehicle Segment: Compact van / Leisure Activity Vehicle (LAV) Target Audience: Small businesses, tradespeople, families seeking practical and versatile transport Competitive Analysis Key Competitors: Citroën Berlingo, Renault Kangoo, Fiat Doblò, Volkswagen Caddy Key Features Practicality: Spacious interior, versatile seating/cargo configurations, sliding rear doors Durability: Robust construction, designed for commercial use and family life 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Estimated Page Count: Varies by specific publication, typically 500-1500 pages for full workshop manuals Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshaft, lubrication, cooling system Engine Management: Fuel injection system (common rail), ignition system, emissions control, turbocharger, ECU diagnostics Transmission: Manual gearbox, clutch system, drive shafts, differentials Brakes: Hydraulic system, ABS, front and rear brake assemblies, parking brake Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam/leaf springs depending on variant), steering system Electrical System: Battery, charging system, starter motor, lighting, instrumentation, body electronics, fuse/relay box layouts Body And Chassis: Body panel removal and installation, interior trim, doors, windows, bumpers, chassis components HVAC: Heating, ventilation, and air conditioning system (if equipped) Procedures Included Maintenance: Scheduled maintenance, oil change, filter replacement, fluid checks and changes, spark plug replacement Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides Repair: Detailed step-by-step repair instructions for all major components and systems Disassembly Assembly: Complete disassembly and reassembly procedures for engine, transmission, suspension, etc. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Technical Depth Depth Level: Factory-level detail, suitable for professional mechanics and...

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Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Partner

Year:

Engine Variant:

2.0 HDi

Codes

Engine Code Typical:

DW10TD

Chassis Code Generation:

First Generation (1996-2010), Facelift Model (from 2002)

👋 Introduction

Market Position

Vehicle Segment:

Compact van / Leisure Activity Vehicle (LAV)

Target Audience:

Small businesses, tradespeople, families seeking practical and versatile transport

Competitive Analysis

Key Competitors:

Citroën Berlingo, Renault Kangoo, Fiat Doblò, Volkswagen Caddy

Key Features

Practicality:

Spacious interior, versatile seating/cargo configurations, sliding rear doors

Durability:

Robust construction, designed for commercial use and family life

📋 Manual Details

Coverage Areas

Coverage Type:

Comprehensive Service and Repair

Page Count

Estimated Page Count:

Varies by specific publication, typically 500-1500 pages for full workshop manuals

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, camshaft, lubrication, cooling system

Engine Management:

Fuel injection system (common rail), ignition system, emissions control, turbocharger, ECU diagnostics

Transmission:

Manual gearbox, clutch system, drive shafts, differentials

Brakes:

Hydraulic system, ABS, front and rear brake assemblies, parking brake

Suspension:

Front suspension (MacPherson struts), rear suspension (torsion beam/leaf springs depending on variant), steering system

Electrical System:

Battery, charging system, starter motor, lighting, instrumentation, body electronics, fuse/relay box layouts

Body And Chassis:

Body panel removal and installation, interior trim, doors, windows, bumpers, chassis components

HVAC:

Heating, ventilation, and air conditioning system (if equipped)

Procedures Included

Maintenance:

Scheduled maintenance, oil change, filter replacement, fluid checks and changes, spark plug replacement

Troubleshooting:

Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides

Repair:

Detailed step-by-step repair instructions for all major components and systems

Disassembly Assembly:

Complete disassembly and reassembly procedures for engine, transmission, suspension, etc.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems

Technical Depth

Depth Level:

Factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts

📊 Manual Specifications

File Format

File Type:

Digital PDF

Print Quality

Printability:

Full Printable

Zoom Functionality

Zoom Capability:

Zoom In/Out for detailed viewing of diagrams and text

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Required Software:

Adobe PDF Reader (standard), WinZip or similar for archive extraction

Compatibility

Operating Systems:

Compatible with all versions of Windows and macOS

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, Turbocharged Direct Injection Diesel (Common Rail)

Engine Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85 mm x 88 mm (typical for DW10TD)

Performance

Horsepower Output Ps:

Approx. 90 PS (88 bhp) at around 4000 rpm

Torque Output Nm:

Approx. 205 Nm (151 lb-ft) at around 1900 rpm

Fuel System

Fuel Type:

Diesel

Injection System:

Bosch EDC 15 or similar Common Rail Direct Injection

Emissions Control:

Euro 3 compliant (typical for this era)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transaxle

Optional

Transmission Type Optional:

Not typically available for this engine variant in 2004

Features

Clutch Type:

Hydraulically operated, dry single plate

📐 Dimensions

Exterior

Length:

Approx. 4.13 meters (depending on specific variant)

Width:

Approx. 1.72 meters

Height:

Approx. 1.80 meters (unladen)

Weights

Curb Weight:

Approx. 1300-1400 kg

Gross Vehicle Weight Rating Gvw:

Approx. 1900-2000 kg

Cargo

Cargo Volume Liters:

Approx. 3000 liters (with rear seats folded/removed)

🛡️ Safety Features

Ratings

Euro Ncap Rating Year:

Original model tested in 1997 (3 stars), facelift may have minor improvements but consistent ratings are unlikely

Active Features

Standard on higher trims or optional, check specific vehicle configuration

Traction Control:

Less common on this specific model/year, usually optional or part of ESP if available

Passive Features

Airbags:

Driver airbag standard, passenger airbag often optional or standard on higher trims

Seatbelts:

Three-point seatbelts with pre-tensioners for front occupants

💡 Technology Features

Infotainment

Audio System:

Basic radio/CD player with standard speaker configuration.

Display:

Simple digital display for radio and clock functions.

Driver Assistance

Cruise Control:

Optional on some higher trim levels.

Connectivity

Bluetooth:

Generally not available on this model year, or as a very basic aftermarket option.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

Typically 15,000 km or 12 months, whichever comes first

Air Filter Replacement Km:

Every 30,000 km or as needed

Fuel Filter Replacement Km:

Every 45,000 km or 24 months

Timing Belt Replacement Km:

Crucial: Typically 120,000 km or 10 years (check manual for exact specification as failure is catastrophic)

Fluid Specifications

Engine Oil Type:

API CF-4 or CG-4, ACEA B3/B4, SAE 5W-40 or 10W-40 (check manual for exact Peugeot approval)

Coolant Type:

Peugeot Type D (antifreeze/coolant concentrate based on ethylene glycol)

Brake Fluid Type:

DOT 4

Transmission Fluid Type:

API GL-4, SAE 75W-80

Known Issues

Glow Plugs:

Can fail prematurely, leading to difficult starting in cold weather.

Exhaust Gas Recirculation Egr Valve:

Can become clogged with carbon, causing rough running and poor performance.

Suspension Components:

Front wishbone bushings and rear axle bearings can wear over time, leading to knocking noises.

Diesel Particulate Filter Dpf:

This specific model likely does NOT have a DPF, but later versions do. If fitted, DPF regeneration issues are common.

📚 Vehicle History

Brand Heritage

Peugeot Light Commercial Vehicles:

Peugeot has a long history of producing successful light commercial vehicles, dating back to early 20th century.

Model Evolution

Partner Development:

The Partner was developed in collaboration with Citroën (as the Berlingo) and launched in 1996. The 2002 facelift brought updated styling and improved features.

Production

Manufacturing Locations:

Primary manufacturing in Vigo, Spain, and Mulhouse, France.

🏆 Awards & Recognition

Recognitions

European Van Of The Year Nomination:

Peugeot Partner has historically been a strong contender in European light commercial vehicle awards.