Peugeot Partner 2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2000 Codes Vehicle Platform: This manual covers the first generation Peugeot Partner, often referred to as the Peugeot Partner Origins or Type 1. Production Code: Specific production codes for the 2000 model year vary based on engine and trim but are comprehensively detailed within the manual. 👋 Introduction Market Position Vehicle Segment: Compact Light Commercial Vehicle (LCV) / Leisure Activity Vehicle (LAV) Target Audience: Small businesses, tradespeople, families requiring versatile cargo and passenger carrying capacity. Competitive Analysis Key Competitors: Renault Kangoo, Citroën Berlingo, Fiat Doblò, Ford Transit Connect, Volkswagen Caddy. Usps: Renowned for its practicality, robust build, comfortable ride for its class, and versatile interior configuration. Offered with a range of efficient petrol and diesel engines. Key Features Manual Value Proposition: Provides comprehensive, professional-grade repair and maintenance information, enabling owners and technicians to keep the Peugeot Partner 2000 in optimal working condition. Vehicle Features: Sliding rear doors for easy access, large tailgate, flexible seating arrangements, and a utilitarian yet car-like interior. 📋 Manual Details Coverage Areas Manual Type: Full Service and Repair Manual Language: English Format: PDF (Portable Document Format) Delivery Method: Instant Download Printability: Fully Printable Software Requirements: Adobe PDF Reader, WinRAR (for potential archive extraction) Compatibility: All versions of Windows and Mac operating systems 📖 Manual Coverage Systems Covered Engine Mechanical: Comprehensive coverage of engine disassembly, assembly, rebuild procedures, including cylinder head, pistons, connecting rods, crankshaft, and timing components for all petrol and diesel variants. Engine Management: Detailed explanation of fuel injection systems (MPi, Di), ignition systems, engine control unit (ECU) diagnostics, sensor functions, and emissions control systems. Transmission Manual: Complete overhaul and repair procedures for manual gearboxes, clutch system, and gearbox control linkages. Transmission Automatic: While less common on the 2000 Partner, if equipped, this manual would cover diagnostic and basic repair procedures for automatic transmissions. Drivetrain: Front-wheel drive system components including drive shafts, CV joints, differential, and wheel bearings. Suspension: Front and rear suspension systems, including shock absorbers, springs, control arms, ball joints, bushings, and wheel alignment procedures. Steering: Power steering system diagnosis and repair, steering rack, tie rods, and steering column. Brakes: Detailed procedures for front and rear brake systems (discs/drums), hydraulic components, ABS system diagnosis, parking brake mechanism, and fluid specifications. Electrical System: Comprehensive coverage of the 12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting, and ancillary electrical components. Wiring Diagrams: Detailed and clearly labeled wiring diagrams for all electrical circuits, including engine management, lighting, infotainment, and safety systems. Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, seat adjustments, interior trim, and chassis component repair. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter replacement, and diagnosis of fuel delivery issues. Exhaust System: Exhaust manifold, catalytic converter, mufflers, and pipework repair and replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant checks, brake fluid checks, and general inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, and symptom-based troubleshooting guides. Repair And Rebuild: Step-by-step instructions for overhauling major components like engines, transmissions, brakes, and suspension. Includes torque specifications for all critical fasteners. Diagnostic Procedures: Detailed guidance on using diagnostic tools, reading error codes, and performing system tests for engine management, ABS, and other electronic systems. Electrical Diagnosis: Specific procedures for diagnosing electrical faults, testing circuits, continuity checks, voltage drop tests, and interpreting wiring diagrams. Component Replacement: Instructions for replacing specific parts such as sensors, actuators, lighting units, interior trim pieces, and body panels. Bodywork Repair: Guidance on minor bodywork repairs, panel alignment, and rust prevention. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Technical Depth Level Of Detail: Extremely detailed, covering procedures from basic checks to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Capability: Enables comprehensive diagnosis of mechanical, electrical, and electronic systems, including fault code interpretation and live data analysis. Rebuild Procedures: Provides step-by-step rebuild instructions with critical torque specifications, clearances, and assembly sequences for major powertrain components. Service Schedules: Includes recommended maintenance intervals for various services, fluid changes, and inspections tailored to the Peugeot Partner 2000. Special Tools: Identifies and describes specific special tools required for certain repair procedures, ensuring correct execution. 📊 Manual Specifications File Format File Type: PDF File Size: Typically large due to high-resolution illustrations and comprehensive content, but specific size not provided. Expect several hundred MB for a complete manual. Print Quality Resolution: High-resolution, ensuring clarity of text and images. Suitable for printing without loss of detail. Searchability: Likely searchable PDF text, allowing for quick information retrieval using keywords. Binding Type Digital Format: Digital Download (PDF) Physical Equivalent: Can be printed and bound...

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Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Partner

Year:

Codes

Vehicle Platform:

This manual covers the first generation Peugeot Partner, often referred to as the Peugeot Partner Origins or Type 1.

Production Code:

Specific production codes for the 2000 model year vary based on engine and trim but are comprehensively detailed within the manual.

👋 Introduction

Market Position

Vehicle Segment:

Compact Light Commercial Vehicle (LCV) / Leisure Activity Vehicle (LAV)

Target Audience:

Small businesses, tradespeople, families requiring versatile cargo and passenger carrying capacity.

Competitive Analysis

Key Competitors:

Renault Kangoo, Citroën Berlingo, Fiat Doblò, Ford Transit Connect, Volkswagen Caddy.

Usps:

Renowned for its practicality, robust build, comfortable ride for its class, and versatile interior configuration. Offered with a range of efficient petrol and diesel engines.

Key Features

Manual Value Proposition:

Provides comprehensive, professional-grade repair and maintenance information, enabling owners and technicians to keep the Peugeot Partner 2000 in optimal working condition.

Vehicle Features:

Sliding rear doors for easy access, large tailgate, flexible seating arrangements, and a utilitarian yet car-like interior.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service and Repair Manual

Language:

English

Format:

PDF (Portable Document Format)

Delivery Method:

Instant Download

Printability:

Fully Printable

Software Requirements:

Adobe PDF Reader, WinRAR (for potential archive extraction)

Compatibility:

All versions of Windows and Mac operating systems

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Comprehensive coverage of engine disassembly, assembly, rebuild procedures, including cylinder head, pistons, connecting rods, crankshaft, and timing components for all petrol and diesel variants.

Engine Management:

Detailed explanation of fuel injection systems (MPi, Di), ignition systems, engine control unit (ECU) diagnostics, sensor functions, and emissions control systems.

Transmission Manual:

Complete overhaul and repair procedures for manual gearboxes, clutch system, and gearbox control linkages.

Transmission Automatic:

While less common on the 2000 Partner, if equipped, this manual would cover diagnostic and basic repair procedures for automatic transmissions.

Drivetrain:

Front-wheel drive system components including drive shafts, CV joints, differential, and wheel bearings.

Suspension:

Front and rear suspension systems, including shock absorbers, springs, control arms, ball joints, bushings, and wheel alignment procedures.

Steering:

Power steering system diagnosis and repair, steering rack, tie rods, and steering column.

Brakes:

Detailed procedures for front and rear brake systems (discs/drums), hydraulic components, ABS system diagnosis, parking brake mechanism, and fluid specifications.

Electrical System:

Comprehensive coverage of the 12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting, and ancillary electrical components.

Wiring Diagrams:

Detailed and clearly labeled wiring diagrams for all electrical circuits, including engine management, lighting, infotainment, and safety systems.

Body And Chassis:

Body panel removal and installation, door mechanisms, window regulators, seat adjustments, interior trim, and chassis component repair.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter replacement, and diagnosis of fuel delivery issues.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, and pipework repair and replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant checks, brake fluid checks, and general inspections.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, and symptom-based troubleshooting guides.

Repair And Rebuild:

Step-by-step instructions for overhauling major components like engines, transmissions, brakes, and suspension. Includes torque specifications for all critical fasteners.

Diagnostic Procedures:

Detailed guidance on using diagnostic tools, reading error codes, and performing system tests for engine management, ABS, and other electronic systems.

Electrical Diagnosis:

Specific procedures for diagnosing electrical faults, testing circuits, continuity checks, voltage drop tests, and interpreting wiring diagrams.

Component Replacement:

Instructions for replacing specific parts such as sensors, actuators, lighting units, interior trim pieces, and body panels.

Bodywork Repair:

Guidance on minor bodywork repairs, panel alignment, and rust prevention.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Technical Depth

Level Of Detail:

Extremely detailed, covering procedures from basic checks to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Capability:

Enables comprehensive diagnosis of mechanical, electrical, and electronic systems, including fault code interpretation and live data analysis.

Rebuild Procedures:

Provides step-by-step rebuild instructions with critical torque specifications, clearances, and assembly sequences for major powertrain components.

Service Schedules:

Includes recommended maintenance intervals for various services, fluid changes, and inspections tailored to the Peugeot Partner 2000.

Special Tools:

Identifies and describes specific special tools required for certain repair procedures, ensuring correct execution.

📊 Manual Specifications

File Format

File Type:

File Size:

Typically large due to high-resolution illustrations and comprehensive content, but specific size not provided. Expect several hundred MB for a complete manual.

Print Quality

Resolution:

High-resolution, ensuring clarity of text and images. Suitable for printing without loss of detail.

Searchability:

Likely searchable PDF text, allowing for quick information retrieval using keywords.

Binding Type

Digital Format:

Digital Download (PDF)

Physical Equivalent:

Can be printed and bound as a physical manual.

Paper Type

Print Recommendation:

High-quality paper recommended for printing to preserve the detail of illustrations and diagrams.

⚙️ Engine Specifications

Primary Engine

Petrol Options:

Likely includes variants of the Peugeot EW/ES series engines, such as the 1.4L (TU3) and 1.6L (TU5) multi-point injection engines. Specific power outputs range from approximately 75 hp to 90 hp.

Diesel Options:

Commonly equipped with the XUD (e.g., XUD7TE, XUD9TE) naturally aspirated or turbocharged direct injection diesel engines, producing around 60 hp to 90 hp. Later models might feature early HDi engines.

Performance

Horsepower Range:

60 hp to 90 hp, depending on engine variant.

Torque Range:

Approximately 110 Nm to 170 Nm, depending on engine variant and fuel type.

Fuel System

Petrol Injection:

Multi-Point Fuel Injection (MPi)

Diesel Injection:

Direct Injection (DI) or Indirect Injection (IDI) for XUD series, potentially early Common Rail (HDi) for later production variants within the 2000 model year.

Fuel Type:

Unleaded Petrol (RON 95), Diesel Fuel

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

Some models may have been available with an automatic transmission, though less common in this generation.

Features

Gear Ratios:

Specific gear ratios for each engine/transmission combination are detailed within the manual, crucial for performance tuning and troubleshooting.

Clutch Type:

Dry single-plate clutch, hydraulically actuated.

📐 Dimensions

Exterior

Length:

Approximately 4,100 mm to 4,140 mm (depending on exact configuration).

Width:

Approximately 1,720 mm (excluding mirrors).

Height:

Approximately 1,800 mm to 1,850 mm (depending on roof height options).

Cargo

Cargo Volume:

Varies significantly based on passenger configuration, typically between 2,500 liters and 3,000 liters in commercial versions.

Weights

Gross Vehicle Weight:

Typically around 1,800 kg to 2,000 kg, depending on variant and payload.

Curb Weight:

Approximately 1,100 kg to 1,300 kg, depending on engine and equipment.

🛡️ Safety Features

Ratings

Euro Ncap:

Euro NCAP ratings for early models were not as stringent as current standards. The manual will detail the safety features available for the 2000 model, which might include driver and passenger airbags.

Active Features

Anti-lock Braking System (ABS) was often an optional feature, detailed for diagnosis and repair in the manual.

Passive Features

Airbags:

Driver and front passenger airbags were common safety features, with installation and diagnostic procedures covered.

Seatbelts:

Pre-tensioning seatbelts may be equipped, with relevant maintenance and troubleshooting information provided.

💡 Technology Features

Infotainment

Radio System:

Basic radio/cassette or CD players were common. The manual covers speaker replacement and basic electrical connections for audio systems.

Driver Assistance

Cruise Control:

Optional on higher trims, with diagnostic and installation information provided if applicable.

Connectivity

Remote Central Locking:

Common feature, with key fob battery replacement and diagnostic procedures covered for the central locking system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 to 15,000 km or 12 months, whichever comes first. Manual will specify exact interval based on engine and driving conditions.

Timing Belt Replacement:

Crucial for petrol and some diesel engines. Intervals typically range from 80,000 to 120,000 km or 5-7 years. Critical to follow manual's specific recommendation to avoid catastrophic engine damage.

Brake Fluid Change:

Recommended every 2 years, regardless of mileage.

Coolant Change:

Typically every 2 to 4 years or specified mileage.

Fluid Specifications

Engine Oil Specification:

Varies by engine. Common specifications include API SL/CF, ACEA A3/B4, and viscosity grades like 5W-40 or 10W-40. Manual will provide exact OEM specifications and capacities.

Transmission Oil:

Manual transmission oil type is critical, often a GL-4 rated gear oil with specific viscosity (e.g., 75W-80 or 75W-90). Automatic transmission fluid (ATF) specifications will also be listed if applicable.

Brake Fluid Specification:

DOT 4 brake fluid is standard. Manual will confirm and list any specific requirements.

Coolant Specification:

Antifreeze coolant with corrosion inhibitors, typically a 50/50 mix with de-ionized water. Specific Peugeot coolant type or compatible aftermarket fluids will be listed.

Known Issues

Suspension Wear:

Common wear items include front wishbone bushes, ball joints, and rear axle suspension mounts. Manual provides replacement procedures and torque values.

Diesel Engine Xud:

XUD diesels can be robust, but issues like injector pump leaks, glow plug failure, and head gasket issues can occur. Manual assists in diagnosis.

Electrical Gremlins:

Older vehicles can develop electrical issues due to aging wiring or poor connections. Comprehensive wiring diagrams in the manual are invaluable for troubleshooting.

Clutch Wear:

Clutch wear is a normal maintenance item, with replacement procedures clearly outlined.

📚 Vehicle History

Brand Heritage

Peugeot Lcva:

Peugeot has a long history of producing reliable and practical light commercial vehicles, building upon earlier models like the Peugeot 504 and 505 Utility vehicles.

Model Evolution

Partner Launch:

The Peugeot Partner (Type 1) was first introduced in 1996 as a direct competitor to the Renault Kangoo, quickly establishing itself as a popular choice in the European LCV market.

2000 Update:

The 2000 model year represents a refinement of the initial design, possibly including minor cosmetic updates, new interior features, and potential engine upgrades.

Production

Manufacturing Location:

Primarily manufactured in Europe, notably at PSA Peugeot Citroën plants.

Production Years:

First generation production ran from 1996 to 2008, with the 2000 model being a significant part of this period.

🏆 Awards & Recognition

Recognitions

Class Awards:

While specific awards for the 2000 model year may be sparse, the Peugeot Partner consistently received praise in automotive reviews for its utility and practicality, often winning 'Van of the Year' or similar accolades in its class during its debut and early production years.