🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation: First Generation (M49) Codes Chassis Code: M49 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Competitive Analysis Advantage Over Paper: Less expensive and more convenient than old paper repair manuals, printable pages Key Features Cost Savings: Inexpensive way to keep vehicle working properly, save money by working on your own vehicle Accessibility: Accessible on PC, laptop, smartphone, tablet via web browser Content Completeness: COMPLETE official full factory service repair manual, all styles covered 📋 Manual Details Coverage Areas Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Pages: Hundreds (as stated in description) Manual Type Type: Official Full Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Complete Engine Service and Repair procedures Transmission Service Repair: Complete Transmission Service and Repair procedures Brake System: Comprehensive Brake System Diagnostics and Repair Electrical System: Detailed Electrical System Coverage, including Wiring Diagrams Suspension: Complete Suspension System Service and Repair Steering: Steering System Repair and Maintenance Cooling System: Cooling System Maintenance and Repair Fuel Injection: Fuel Injection System Service and Diagnostics Fuel System: Complete Fuel System Repair and Maintenance Emission System: Emission System Information and Repair HVAC: Heater and Air Conditioning System Service Engine Control System: Engine Control Module (ECM) and System Diagnostics Chassis Body: Chassis and Body Repair Procedures Restraint System: Restraint System (Airbags, Seatbelts) Information Interior: Interior Trim and Component Repair Differential Drive: Differential and Drive System Service Axle: Axle and Drivetrain Component Repair Procedures Included General Maintenance: Detailed General Maintenance Procedures Troubleshooting: Comprehensive Troubleshooting Guides and Symptom Analysis Periodic Lubrication: Periodic Lubrication Schedules and Specifications Technical Depth Depth: Complete disassembly of the machine, step-by-step instructions with hundreds of photos and illustrations 📊 Manual Specifications File Format Compatibility: All Versions of Windows and Mac, Web Browser Access on Mobile Devices Print Quality Printability: Printable (entire manual or specific pages) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Software Requirements Reader Requirement: Adobe PDF Reader (Free) Extraction Requirement: Winzip (Free Online) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely covers 1.4L (TU3), 1.6L (TU5) petrol, and 1.8L/1.9L (DW8/DW8B/DW10) diesel engines common in this generation. Specific engine codes would be detailed within the manual. Performance Horsepower Range: Typically ranging from 75 HP to 90 HP for petrol variants and 60 HP to 90 HP for diesel variants, depending on engine. Manual will provide precise figures. Torque Range: Variable based on engine; petrol around 110-135 Nm, diesel around 125-200 Nm. Manual will detail specific torque figures. Fuel System Fuel Delivery: Likely multipoint fuel injection for petrol, direct injection for diesel. Manual will detail specific systems. 🔧 Transmission Standard Transmission Types: Likely manual transmissions (e.g., 5-speed) as standard. Some early models might have had automated manual options or older manual gearboxes. Optional Optional Transmission: Possibility of automated manual transmission (e.g., '2-Tronic') on certain trims/years, though less common than manual. Features Gear Ratios: Specific gear ratios for all covered engine/transmission combinations will be detailed in the manual. Clutch Type: Dry single-plate clutch for manual transmissions. 📐 Dimensions Exterior Body Styles: Panel Van, Combi (Passenger/MPV variant). Manual covers all styles. Weights Gross Vehicle Weight: Varies by configuration, typically between 1700 kg and 1900 kg. Manual will provide exact GVW for each variant. 🛡️ Safety Features Ratings Euro Ncap Performance: Euro NCAP testing results for this generation were generally moderate, with typically 3 stars for adult occupant protection for early models. Specific ratings for various configurations will be in the manual if available. Active Features ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trims, coverage included. Passive Features Airbags: Driver airbag standard, optional front passenger airbag. Manual covers system operation and replacement. Seatbelts: Pre-tensioning seatbelts for front occupants. Manual details their function and inspection. 💡 Technology Features Infotainment Audio System: Basic radio/cassette or CD player systems. Manual covers basic operation and potential troubleshooting. Driver Assistance Cruise Control: Optional on some higher-spec models. Manual would detail operation and diagnostics if fitted. Connectivity Central Locking: Central locking system available on most variants. Manual covers its electrical components. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or 12-24 months, depending on engine and driving conditions. Manual will provide precise schedule. Oil Specifications Engine Oil Viscosity: Commonly 5W-30 or 10W-40 synthetic or semi-synthetic oil, depending on engine and climate. Manual specifies exact grade and ACEA standards. Fluid Specifications Coolant Type: Ethylene glycol based antifreeze, typically blue or green. Manual specifies Peugeot specification (e.g., PSA S71 3461) and mixture ratio. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Manual specifies correct type and replacement interval. Known Issues Common Wear Items: Front suspension components (ball joints, bushings), clutch wear, catalytic converter issues...
Official Full Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete Engine Service and Repair procedures
Transmission Service Repair:
Complete Transmission Service and Repair procedures
Brake System:
Comprehensive Brake System Diagnostics and Repair
Electrical System:
Detailed Electrical System Coverage, including Wiring Diagrams
Suspension:
Complete Suspension System Service and Repair
Steering:
Steering System Repair and Maintenance
Cooling System:
Cooling System Maintenance and Repair
Fuel Injection:
Fuel Injection System Service and Diagnostics
Fuel System:
Complete Fuel System Repair and Maintenance
Emission System:
Emission System Information and Repair
HVAC:
Heater and Air Conditioning System Service
Engine Control System:
Engine Control Module (ECM) and System Diagnostics
Chassis Body:
Chassis and Body Repair Procedures
Restraint System:
Restraint System (Airbags, Seatbelts) Information
Interior:
Interior Trim and Component Repair
Differential Drive:
Differential and Drive System Service
Axle:
Axle and Drivetrain Component Repair
Procedures Included
General Maintenance:
Detailed General Maintenance Procedures
Troubleshooting:
Comprehensive Troubleshooting Guides and Symptom Analysis
Periodic Lubrication:
Periodic Lubrication Schedules and Specifications
Technical Depth
Depth:
Complete disassembly of the machine, step-by-step instructions with hundreds of photos and illustrations
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows and Mac, Web Browser Access on Mobile Devices
Print Quality
Printability:
Printable (entire manual or specific pages)
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Software Requirements
Reader Requirement:
Adobe PDF Reader (Free)
Extraction Requirement:
Winzip (Free Online)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely covers 1.4L (TU3), 1.6L (TU5) petrol, and 1.8L/1.9L (DW8/DW8B/DW10) diesel engines common in this generation. Specific engine codes would be detailed within the manual.
Performance
Horsepower Range:
Typically ranging from 75 HP to 90 HP for petrol variants and 60 HP to 90 HP for diesel variants, depending on engine. Manual will provide precise figures.
Torque Range:
Variable based on engine; petrol around 110-135 Nm, diesel around 125-200 Nm. Manual will detail specific torque figures.
Fuel System
Fuel Delivery:
Likely multipoint fuel injection for petrol, direct injection for diesel. Manual will detail specific systems.
🔧 Transmission
Standard
Transmission Types:
Likely manual transmissions (e.g., 5-speed) as standard. Some early models might have had automated manual options or older manual gearboxes.
Optional
Optional Transmission:
Possibility of automated manual transmission (e.g., '2-Tronic') on certain trims/years, though less common than manual.
Features
Gear Ratios:
Specific gear ratios for all covered engine/transmission combinations will be detailed in the manual.
Clutch Type:
Dry single-plate clutch for manual transmissions.
📐 Dimensions
Exterior
Body Styles:
Panel Van, Combi (Passenger/MPV variant). Manual covers all styles.
Weights
Gross Vehicle Weight:
Varies by configuration, typically between 1700 kg and 1900 kg. Manual will provide exact GVW for each variant.
🛡️ Safety Features
Ratings
Euro Ncap Performance:
Euro NCAP testing results for this generation were generally moderate, with typically 3 stars for adult occupant protection for early models. Specific ratings for various configurations will be in the manual if available.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims, coverage included.
Passive Features
Airbags:
Driver airbag standard, optional front passenger airbag. Manual covers system operation and replacement.
Seatbelts:
Pre-tensioning seatbelts for front occupants. Manual details their function and inspection.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette or CD player systems. Manual covers basic operation and potential troubleshooting.
Driver Assistance
Cruise Control:
Optional on some higher-spec models. Manual would detail operation and diagnostics if fitted.
Connectivity
Central Locking:
Central locking system available on most variants. Manual covers its electrical components.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 12-24 months, depending on engine and driving conditions. Manual will provide precise schedule.
Oil Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 10W-40 synthetic or semi-synthetic oil, depending on engine and climate. Manual specifies exact grade and ACEA standards.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze, typically blue or green. Manual specifies Peugeot specification (e.g., PSA S71 3461) and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual specifies correct type and replacement interval.
Known Issues
Common Wear Items:
Front suspension components (ball joints, bushings), clutch wear, catalytic converter issues on petrol engines, diesel glow plugs, exhaust system corrosion.
Electrical Gremlins:
Intermittent electrical faults can occur due to age and wiring harness wear. Manual's wiring diagrams are crucial for diagnosis.
Diesel Engine Specifics:
Issues with injector seals on HDI engines, potential for diesel particulate filter clogging on later models (though less common on this generation).
📚 Vehicle History
Brand Heritage
Peugeot Light Commercial Vehicles:
Peugeot has a long history of producing light commercial vehicles, with the Partner building on the success of earlier models like the J5.
Model Evolution
Partner Development:
The Partner was developed as a joint venture with Citroën (as the Citroën Berlingo) and was a significant model for Peugeot in the small van/leisure vehicle segment.
Production
Manufacturing Locations:
Primarily manufactured in Spain (Villaverde, Madrid) and Portugal (Mangualde).
🏆 Awards & Recognition
Recognitions
European Van Of The Year Contender:
While not a winner, the Peugeot Partner and its sibling Citroën Berlingo were significant contenders and highly regarded in the light commercial vehicle market during their production run.