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Peugeot Partner 2004 All Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Codes Body Style: Panel Van / Leisure Activity Vehicle (LAV) Generation Generation: First Generation (B9) 👋 Introduction Market Position Vehicle Segment: Compact Van / MPV (Multi-Purpose Vehicle) Target Audience: Small businesses, tradespeople, families seeking versatile cargo and passenger transport Competitive Analysis Key Competitors Era: Renault Kangoo, Citroën Berlingo, Fiat Doblò, Volkswagen Caddy Key Features Versatility: Adaptable interior for cargo or passengers, available in different wheelbase configurations Practicality: Sliding side doors, large rear opening for easy loading Engine Range: Available with robust and economical petrol and diesel engines suitable for both city driving and light commercial duties. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Diagrams Page Count Estimated Pages: Extensive (Typically 1000+ pages for comprehensive manuals) Manual Type Type: Workshop Manual / Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Cooling System, Fuel System, Exhaust System, Emission Control System Chassis: Brake System, Suspension System, Steering System, Axles, Chassis Frame Electrical: Electrical System, Wiring Diagrams, Engine Control System, Lighting, Instrumentation, Body Electrics Body And Interior: Bodywork Repair, Chassis/Body, Interior Trim, Restraint System (Airbags, Seatbelts) Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank inspection and repair. Cooling System: Radiator, water pump, thermostat, coolant hoses, heater matrix, fan operation. Brake System: Brake pad and disc replacement, caliper overhaul, brake line inspection and replacement, master cylinder, ABS system diagnostics. Procedures Included Maintenance: Periodic Lubrication, Fluid Changes, Filter Replacements, Inspections Repair: Disassembly, Reassembly, Component Replacement, Overhauls Troubleshooting: Diagnostic Procedures, Fault Finding Guides, Symptom-Based Repairs Engine Repair: Engine rebuilding, cylinder head gasket replacement, piston and connecting rod service, crankshaft and bearing inspection. Transmission Repair: Clutch replacement, gearbox overhaul, driveshaft and CV joint service. Technical Depth Depth: Detailed for Professional Technicians and Advanced DIYers Diagnostics: Inclusion of Diagnostic Trouble Codes (DTCs) and interpretation Special Tools: Identification of required special tools for specific procedures Wiring Diagrams: Detailed electrical schematics for all major vehicle systems, including engine management, lighting, and comfort features. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and Mac compatible Software Requirements: Adobe PDF Reader, WinZip (for extraction if zipped) Print Quality Printability: Printable pages for physical reference Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Likely petrol (e.g., 1.4L, 1.6L) and diesel (e.g., 1.9D, 2.0 HDi) variants Performance Horsepower Range: Typically 75-110 hp depending on engine Torque Range: Varies significantly by engine, diesel variants offer higher torque for load carrying Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for petrol, Direct Injection (Common Rail for HDi diesel) Cooling System Coolant Type: Antifreeze/Coolant (Specific type and concentration per Peugeot specification, typically OAT-based) Emission System Emission Controls: Catalytic Converter (Petrol), Diesel Particulate Filter (DPF) on some later diesel variants, EGR valve 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: Possible availability of 4-speed automatic on some petrol models Features Fluid Type: Specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) as per Peugeot specs 📐 Dimensions Exterior Wheelbase Options: Standard and Long Wheelbase (SWB/LWB) Length: Varies by wheelbase, LWB longer for increased cargo capacity Weights Gross Vehicle Weight: Typically in the 1.5 to 2.0 tonne range depending on configuration 🛡️ Safety Features Ratings Euro Ncap Rating: 3 stars for adult occupant protection (typical for vehicles of this era and segment) Active Features Braking System: Front ventilated discs, rear drums or discs depending on variant/GVW ABS: Anti-lock Braking System (ABS) often standard or optional Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on higher trims Seatbelts: Three-point seatbelts for all occupants 💡 Technology Features Infotainment Audio System: Basic radio/CD player, often with steering wheel controls on higher trims. Driver Assistance Cruise Control: Optional on higher-spec models. Connectivity Connectivity Options: Limited by era, typically auxiliary input for audio on aftermarket units. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or 12-24 months, depending on engine and driving conditions. Timing Belt Interval: Crucial: 70,000-90,000 miles or 5-7 years for petrol and HDi diesel engines (refer to specific engine for precise interval). Fluid Specifications Engine Oil Grade: Dependent on engine, common grades include 5W-40 or 10W-40 (API SN/CF or ACEA A3/B4 specifications). Coolant Spec: Peugeot PSA S71 2710 or equivalent (e.g., green or blue extended-life antifreeze). Brake Fluid Type: DOT 4 Known Issues Diesel Engine: Potential for injector issues, turbocharger problems, and EGR valve clogging on 2.0 HDi engines; timing belt failure if not replaced on schedule. Petrol Engine: Coil pack failures, exhaust system issues, potential for catalytic converter problems. Suspension Steering: Wear in front suspension components (ball joints, drop links), power steering pump leaks. Electrical: Faulty window regulators, central locking issues, dashboard warning...
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Peugeot Partner 2004 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Year:
2004
Codes
Body Style:
Panel Van / Leisure Activity Vehicle (LAV)
Generation
Generation:
First Generation (B9)
👋 Introduction
Market Position
Vehicle Segment:
Compact Van / MPV (Multi-Purpose Vehicle)
Target Audience:
Small businesses, tradespeople, families seeking versatile cargo and passenger transport
Competitive Analysis
Key Competitors Era:
Renault Kangoo, Citroën Berlingo, Fiat Doblò, Volkswagen Caddy
Key Features
Versatility:
Adaptable interior for cargo or passengers, available in different wheelbase configurations
Practicality:
Sliding side doors, large rear opening for easy loading
Engine Range:
Available with robust and economical petrol and diesel engines suitable for both city driving and light commercial duties.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Electrical Diagrams
Page Count
Estimated Pages:
Extensive (Typically 1000+ pages for comprehensive manuals)
Manual Type
Type:
Workshop Manual / Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Cooling System, Fuel System, Exhaust System, Emission Control System
Chassis:
Brake System, Suspension System, Steering System, Axles, Chassis Frame
Electrical:
Electrical System, Wiring Diagrams, Engine Control System, Lighting, Instrumentation, Body Electrics
Body And Interior:
Bodywork Repair, Chassis/Body, Interior Trim, Restraint System (Airbags, Seatbelts)
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank inspection and repair.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, heater matrix, fan operation.
Brake System:
Brake pad and disc replacement, caliper overhaul, brake line inspection and replacement, master cylinder, ABS system diagnostics.
Procedures Included
Maintenance:
Periodic Lubrication, Fluid Changes, Filter Replacements, Inspections
Repair:
Disassembly, Reassembly, Component Replacement, Overhauls
Troubleshooting:
Diagnostic Procedures, Fault Finding Guides, Symptom-Based Repairs
Engine Repair:
Engine rebuilding, cylinder head gasket replacement, piston and connecting rod service, crankshaft and bearing inspection.
Transmission Repair:
Clutch replacement, gearbox overhaul, driveshaft and CV joint service.
Technical Depth
Depth:
Detailed for Professional Technicians and Advanced DIYers
Diagnostics:
Inclusion of Diagnostic Trouble Codes (DTCs) and interpretation
Special Tools:
Identification of required special tools for specific procedures
Wiring Diagrams:
Detailed electrical schematics for all major vehicle systems, including engine management, lighting, and comfort features.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and Mac compatible
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if zipped)
Print Quality
Printability:
Printable pages for physical reference
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely petrol (e.g., 1.4L, 1.6L) and diesel (e.g., 1.9D, 2.0 HDi) variants
Performance
Horsepower Range:
Typically 75-110 hp depending on engine
Torque Range:
Varies significantly by engine, diesel variants offer higher torque for load carrying
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for petrol, Direct Injection (Common Rail for HDi diesel)
Cooling System
Coolant Type:
Antifreeze/Coolant (Specific type and concentration per Peugeot specification, typically OAT-based)
Emission System
Emission Controls:
Catalytic Converter (Petrol), Diesel Particulate Filter (DPF) on some later diesel variants, EGR valve
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
Possible availability of 4-speed automatic on some petrol models
Features
Fluid Type:
Specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) as per Peugeot specs
📐 Dimensions
Exterior
Wheelbase Options:
Standard and Long Wheelbase (SWB/LWB)
Length:
Varies by wheelbase, LWB longer for increased cargo capacity
Weights
Gross Vehicle Weight:
Typically in the 1.5 to 2.0 tonne range depending on configuration
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 stars for adult occupant protection (typical for vehicles of this era and segment)
Active Features
Braking System:
Front ventilated discs, rear drums or discs depending on variant/GVW
ABS:
Anti-lock Braking System (ABS) often standard or optional
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on higher trims
Seatbelts:
Three-point seatbelts for all occupants
💡 Technology Features
Infotainment
Audio System:
Basic radio/CD player, often with steering wheel controls on higher trims.
Driver Assistance
Cruise Control:
Optional on higher-spec models.
Connectivity
Connectivity Options:
Limited by era, typically auxiliary input for audio on aftermarket units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 12-24 months, depending on engine and driving conditions.
Timing Belt Interval:
Crucial: 70,000-90,000 miles or 5-7 years for petrol and HDi diesel engines (refer to specific engine for precise interval).
Fluid Specifications
Engine Oil Grade:
Dependent on engine, common grades include 5W-40 or 10W-40 (API SN/CF or ACEA A3/B4 specifications).
Coolant Spec:
Peugeot PSA S71 2710 or equivalent (e.g., green or blue extended-life antifreeze).
Brake Fluid Type:
DOT 4
Known Issues
Diesel Engine:
Potential for injector issues, turbocharger problems, and EGR valve clogging on 2.0 HDi engines; timing belt failure if not replaced on schedule.
Petrol Engine:
Coil pack failures, exhaust system issues, potential for catalytic converter problems.
Suspension Steering:
Wear in front suspension components (ball joints, drop links), power steering pump leaks.
Electrical:
Faulty window regulators, central locking issues, dashboard warning lights.
📚 Vehicle History
Brand Heritage
Peugeot Vans:
Peugeot has a long history of producing light commercial vehicles and vans.
Model Evolution
Partner Origin:
The Partner was developed in collaboration with PSA Group (Citroën) and shares its platform with the Citroën Berlingo.
Production
Manufacturing Locations:
Primarily manufactured in Europe (e.g., France, Spain)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Peugeot Partner and its platform mates have received numerous awards for practicality and value in the compact van segment.
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