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PEUGEOT PARTNER M49 (MK1) 1999-2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation: M49 (Mk1) Production Years: 1999-2002 Codes Chassis Code: M49 👋 Introduction Market Position Vehicle Type: Compact van / MPV (Multi-Purpose Vehicle) Target Audience: Small businesses, tradespeople, families requiring versatile cargo and passenger carrying capabilities. Competitive Analysis Competitors: Citroën Berlingo, Renault Kangoo, Fiat Doblò, Volkswagen Caddy. Key Features Versatility: Adaptable interior for carrying both passengers and cargo, often with configurable seating and a large load area. Practicality: Designed for everyday use with sliding rear doors and a low load floor for ease of access. Value Proposition: Offers a good balance of utility, comfort, and economy for its segment. 📋 Manual Details Coverage Areas Product Name: PEUGEOT PARTNER M49 (MK1) 1999-2002 Service Repair Manual Description Summary: Comprehensive service and repair manual for Peugeot Partner M49 (Mk1) models produced between 1999 and 2002. Page Count Page Count Estimated: Varies by edition, typically 500+ pages for full workshop manuals. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, lubrication, cooling system, fuel system, ignition system, exhaust system. Transmission: Manual and automatic transmission service, repair, clutch operation, gearbox overhaul, driveline components. Brakes: Brake system diagnostics, repair, fluid service, ABS operation, component replacement (pads, rotors, calipers, lines). Electrical: Full electrical system schematics, wiring diagrams, starter, alternator, battery, lighting, instrumentation, body electronics. Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, wheel alignment specifications. Steering: Steering system components, power steering system, steering column, tie rods, universal joints. Bodywork: Body panel repair, chassis structure, doors, windows, locks, hinges, body sealing, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Chassis And Frame: Frame construction, subframes, mounts, and associated components. Procedures Included Maintenance: Routine maintenance procedures, oil changes, filter replacements, tune-ups, fluid level checks. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common vehicle problems. Repair: Step-by-step repair instructions for all major vehicle systems, including component removal and installation. Disassembly Assembly: Complete disassembly and reassembly procedures for all major components. Specifications: Torque specifications, clearances, adjustments, and tolerances for various components. Technical Depth Depth Of Coverage: Detailed technical information suitable for both DIY enthusiasts and professional mechanics. Diagrams Illustrations: High-quality diagrams and illustrations to aid in understanding complex procedures. Troubleshooting Charts: Systematic troubleshooting guides for common issues. 📊 Manual Specifications File Format File Format Details: Digital PDF, easily downloadable. Print Quality Printability: Full Printable - pages can be printed as needed. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital PDF) Zoom Functionality Zoom In Out: YES - Allows for detailed examination of diagrams and text. Software Requirements Reader Requirement: Adobe PDF Reader (or compatible). Extraction Requirement: WinZip (or compatible for potential archive extraction). Compatibility Operating Systems: Compatible with all versions of Windows and Mac operating systems. ⚙️ Engine Specifications Primary Engine Engine Options 1: 1.4 L (1360 cc) TU3 Petrol (e.g., TU3JP) Engine Options 2: 1.6 L (1587 cc) TU5 Petrol (e.g., TU5JP4) Engine Options 3: 1.9 L (1905 cc) XUD9 Diesel (Naturally Aspirated) Engine Options 4: 1.9 L (1868 cc) DW8 Diesel (Naturally Aspirated) Engine Options 5: 2.0 L (1997 cc) DW10 HDi Diesel (Turbocharged Common Rail) Performance Horsepower Range Petrol: Approximately 75-100 hp Horsepower Range Diesel: Approximately 68-90 hp Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) Fuel Delivery Diesel: Direct injection (XUD) or Common Rail Direct Injection (HDi) Engine Management ECU Type Estimate: Various Bosch Motronic, Siemens, or SAGEM ECUs depending on engine and year. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: Some models may have been equipped with an automatic transmission (e.g., AL4 4-speed automatic for certain petrol engines), though less common. Features Clutch Type: Hydraulically operated single dry plate clutch. Final Drive: Front-wheel drive with integrated differential. 📐 Dimensions Exterior Length Approx: 4000 - 4100 mm Width Approx: 1700 - 1800 mm Height Approx: 1800 - 1900 mm Cargo Load Volume Approx: 3.0 - 3.3 m³ (depending on configuration) Weights Gross Vehicle Weight Rating Approx: 1900 - 2100 kg Payload Capacity Approx: 500 - 600 kg 🛡️ Safety Features Ratings Euro Ncap Rating Estimate: Generally 3 stars for adult occupant protection in Euro NCAP crash tests for early models. Later updates may vary. Active Features ABS: Optional or standard on higher trims/later models. Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on later/higher trims. Seatbelts: 3-point seatbelts with pre-tensioners. Child Seat Anchors: ISOFIX mounting points available on some rear seats. 💡 Technology Features Infotainment Radio Cassette Cd: Factory-fitted radio/cassette or CD player systems were common, often with basic display and controls. Speaker Configuration: Typically 2 or 4 speaker systems, often located in the doors or dashboard. Driver Assistance Cruise Control: Optional on higher trims or later models. Parking Sensors:...
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PEUGEOT PARTNER M49 (MK1) 1999-2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Generation:
M49 (Mk1)
Production Years:
1999-2002
Codes
Chassis Code:
M49
👋 Introduction
Market Position
Vehicle Type:
Compact van / MPV (Multi-Purpose Vehicle)
Target Audience:
Small businesses, tradespeople, families requiring versatile cargo and passenger carrying capabilities.
Competitive Analysis
Competitors:
Citroën Berlingo, Renault Kangoo, Fiat Doblò, Volkswagen Caddy.
Key Features
Versatility:
Adaptable interior for carrying both passengers and cargo, often with configurable seating and a large load area.
Practicality:
Designed for everyday use with sliding rear doors and a low load floor for ease of access.
Value Proposition:
Offers a good balance of utility, comfort, and economy for its segment.
📋 Manual Details
Coverage Areas
Product Name:
PEUGEOT PARTNER M49 (MK1) 1999-2002 Service Repair Manual
Description Summary:
Comprehensive service and repair manual for Peugeot Partner M49 (Mk1) models produced between 1999 and 2002.
Page Count
Page Count Estimated:
Varies by edition, typically 500+ pages for full workshop manuals.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, lubrication, cooling system, fuel system, ignition system, exhaust system.
Transmission:
Manual and automatic transmission service, repair, clutch operation, gearbox overhaul, driveline components.
Brakes:
Brake system diagnostics, repair, fluid service, ABS operation, component replacement (pads, rotors, calipers, lines).
Electrical:
Full electrical system schematics, wiring diagrams, starter, alternator, battery, lighting, instrumentation, body electronics.
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, wheel alignment specifications.
Steering:
Steering system components, power steering system, steering column, tie rods, universal joints.
Bodywork:
Body panel repair, chassis structure, doors, windows, locks, hinges, body sealing, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Chassis And Frame:
Frame construction, subframes, mounts, and associated components.
Procedures Included
Maintenance:
Routine maintenance procedures, oil changes, filter replacements, tune-ups, fluid level checks.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common vehicle problems.
Repair:
Step-by-step repair instructions for all major vehicle systems, including component removal and installation.
Disassembly Assembly:
Complete disassembly and reassembly procedures for all major components.
Specifications:
Torque specifications, clearances, adjustments, and tolerances for various components.
Technical Depth
Depth Of Coverage:
Detailed technical information suitable for both DIY enthusiasts and professional mechanics.
Diagrams Illustrations:
High-quality diagrams and illustrations to aid in understanding complex procedures.
Troubleshooting Charts:
Systematic troubleshooting guides for common issues.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF, easily downloadable.
Print Quality
Printability:
Full Printable - pages can be printed as needed.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital PDF)
Zoom Functionality
Zoom In Out:
YES - Allows for detailed examination of diagrams and text.
Software Requirements
Reader Requirement:
Adobe PDF Reader (or compatible).
Extraction Requirement:
WinZip (or compatible for potential archive extraction).
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Options 1:
1.4 L (1360 cc) TU3 Petrol (e.g., TU3JP)
Engine Options 2:
1.6 L (1587 cc) TU5 Petrol (e.g., TU5JP4)
Engine Options 3:
1.9 L (1905 cc) XUD9 Diesel (Naturally Aspirated)
Engine Options 4:
1.9 L (1868 cc) DW8 Diesel (Naturally Aspirated)
Engine Options 5:
2.0 L (1997 cc) DW10 HDi Diesel (Turbocharged Common Rail)
Performance
Horsepower Range Petrol:
Approximately 75-100 hp
Horsepower Range Diesel:
Approximately 68-90 hp
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI)
Fuel Delivery Diesel:
Direct injection (XUD) or Common Rail Direct Injection (HDi)
Engine Management
ECU Type Estimate:
Various Bosch Motronic, Siemens, or SAGEM ECUs depending on engine and year.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
Some models may have been equipped with an automatic transmission (e.g., AL4 4-speed automatic for certain petrol engines), though less common.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Final Drive:
Front-wheel drive with integrated differential.
📐 Dimensions
Exterior
Length Approx:
4000 - 4100 mm
Width Approx:
1700 - 1800 mm
Height Approx:
1800 - 1900 mm
Cargo
Load Volume Approx:
3.0 - 3.3 m³ (depending on configuration)
Weights
Gross Vehicle Weight Rating Approx:
1900 - 2100 kg
Payload Capacity Approx:
500 - 600 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating Estimate:
Generally 3 stars for adult occupant protection in Euro NCAP crash tests for early models. Later updates may vary.
Active Features
ABS:
Optional or standard on higher trims/later models.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on later/higher trims.
Seatbelts:
3-point seatbelts with pre-tensioners.
Child Seat Anchors:
ISOFIX mounting points available on some rear seats.
💡 Technology Features
Infotainment
Radio Cassette Cd:
Factory-fitted radio/cassette or CD player systems were common, often with basic display and controls.
Speaker Configuration:
Typically 2 or 4 speaker systems, often located in the doors or dashboard.
Driver Assistance
Cruise Control:
Optional on higher trims or later models.
Parking Sensors:
Rarely fitted as standard on early models, potentially an aftermarket addition or dealer option.
Connectivity
Aux Input:
Not commonly available on factory head units of this era; often required aftermarket adapters.
Instrumentation
Dashboard Layout:
Functional and clear layout with essential gauges (speedometer, tachometer, fuel, temperature) and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months for petrol, 10,000 km or 12 months for older diesels, 20,000 km or 12 months for HDi diesels, whichever comes first. Always consult the manual for precise intervals based on driving conditions.
Timing Belt Interval:
Approximately 90,000 - 120,000 km or 5-6 years for petrol engines, and 100,000 - 120,000 km for diesel engines. Critical to replace; consult manual for specific engine type.
Fluid Specifications
Engine Oil Specification Petrol:
API SL/CF, ACEA A3/B3 or A3/B4, SAE 5W-40 or 10W-40 (e.g., Total Quartz 7000).
Engine Oil Specification Diesel:
API CF/CG-4, ACEA B3/B4, SAE 10W-40 or 5W-40 (e.g., Total Quartz 7000 or 9000).
Coolant Specification:
Peugeot recommends specific long-life coolant (e.g., Total Glysantin G33 or equivalent), typically a 50/50 mix of coolant and distilled water.
Brake Fluid Specification:
DOT 4 Brake Fluid.
Transmission Fluid Manual:
API GL-4 SAE 75W-80 or 75W-90 Synthetic Gear Oil.
Known Issues
Common Issues Early Models:
Wear on suspension components (bushings, ball joints), exhaust system corrosion, occasional electrical gremlins, starter motor issues, clutch slave cylinder leaks.
Common Issues Diesel:
Glow plug failures, injector pump issues (older diesels), turbocharger wear (HDi), exhaust gas recirculation (EGR) valve clogging.
Common Issues Petrol:
Ignition coil pack failure, lambda sensor issues, engine management system faults.
Maintenance Schedule Emphasis
Importance Of Schedule:
Crucial for longevity and preventing costly repairs. The manual emphasizes adhering to the recommended maintenance schedule to maintain peak operating condition and compensate for wear.
📚 Vehicle History
Brand Heritage
Peugeot Commercial Vehicles:
Peugeot has a long history of producing light commercial vehicles, dating back to early automotive pioneers. The Partner is a direct successor to earlier van models.
Model Evolution
First Generation Launch:
The Peugeot Partner (Type M) was first launched in October 1996, developed in conjunction with Citroën (as the Citroën Berlingo) under the PSA Group umbrella.
Mk1 Facelift:
The M49 designation specifically refers to the first generation (Mk1) Partner. A significant facelift occurred in 2002 (leading into the Mk2 generation), which introduced updated styling and engines. This manual covers the pre-facelift and early facelift models up to 2002.
Production
Manufacturing Plants:
Primary production located in Europe, notably at the PSA plant in Vigo, Spain, and also in Kaluga, Russia, and other international locations.
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