Polaris Ranger 400 500 EFI Midsize Crew 2013 Service Manual
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This manual covers the 2013 Ranger 400 500 EFI Midsize Crew, a versatile utility side-by-side designed for recreational use, property maintenance, and general work. Known for its Electronic Fuel Injection (EFI) for improved performance and reliability, the midsize platform offers a balance of maneuverability and capacity, seating up to four occupants. A leader in powersports since 1954, this model was engineered to provide dependable off-road capability, featuring a liquid-cooled engine, on-demand All-Wheel Drive, and a robust chassis suitable for various terrains and tasks. This comprehensive service manual provides detailed information for the maintenance, repair, and troubleshooting of your Ranger. It covers all essential vehicle systems, including the engine, fuel system, transmission, drivetrain, suspension, steering, brakes, and electrical systems. You will find step-by-step instructions for routine maintenance, component overhaul, and diagnostics, supported by technical specifications and wiring diagrams. This manual is an indispensable resource for owners and technicians aiming to keep the vehicle in optimal working condition. 🏷️ Basic Information Identification Make: Polaris Model: Ranger 400 500 EFI Midsize Crew Year: 2013 Product Part Number: 9923949 Codes Vin Decoder Info: Not applicable to this manual data, typically provided by vehicle manufacturer. 👋 Introduction Market Position Vehicle Segment: Midsize Utility Side-by-Side (SxS) / UTV (Utility Task Vehicle) Target Audience: Recreational users, hunters, farmers, trail riders, property owners requiring a versatile and capable off-road vehicle. Competitive Analysis Competitors 2013: Arctic Cat Prowler, Kawasaki Mule, John Deere Gator, Can-Am Commander. Key Features Crew Cab: Seats up to 4 occupants, enhancing utility for transporting people and gear. Efi: Electronic Fuel Injection ensures improved throttle response, fuel efficiency, and easier starting in varying conditions. Midsize Platform: Offers a balance of maneuverability and capacity, suitable for tighter trails and general work. 📋 Manual Details Coverage Areas Vehicle Systems Covered: Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Transmission (PVT), Drivetrain (AWD/2WD), Suspension (Front & Rear), Steering, Brakes (Hydraulic Disc), Electrical System, Lighting, Charging System, Starting System, Bodywork, Chassis, Troubleshooting, Maintenance, Specifications. Page Count Estimated Page Count: Likely between 300-500 pages (typical for comprehensive service manuals of this era and type). Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, component overhaul for the 400cc and 500cc EFI engines. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, fuel pressure regulator, sensors. Ignition System: Spark plugs, ignition coils, ECU, troubleshooting ignition faults. Cooling System: Radiator, fan, thermostat, coolant, water pump, bleeding procedures. Transmission Drivetrain: PVT (Polaris Variable Transmission) belt inspection and replacement, clutch service, AWD system diagnostics and repair, drive shafts, differentials. Suspension Steering: Front and rear suspension component inspection, adjustment, and replacement; steering linkage, tie rods, steering column. Brakes: Hydraulic disc brake system service, pad replacement, caliper service, bleeding procedures. Electrical System: Wiring diagrams, battery, starter motor, alternator/stator, fuses, relays, lighting circuits, accessory circuits. Procedures Included Routine Maintenance: Oil change, filter replacement, air filter service, spark plug replacement, brake checks, fluid level checks, tire pressure checks, CV joint boot inspection. Troubleshooting: System-specific diagnostic flowcharts and symptom-based troubleshooting guides for common issues. Repair Overhaul: Step-by-step instructions for major component repair and overhaul, including engine, transmission, and drivetrain rebuilds. Installation Replacement: Procedures for replacing wear items and major components such as bearings, seals, and body panels. Technical Depth Depth Level: Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically text-searchable PDF for efficient information retrieval. Print Quality Print Resolution: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Not applicable (Digital PDF Download). Paper Type Paper Type: Not applicable (Digital PDF Download). ⚙️ Engine Specifications Primary Engine Engine Type 400: 4-Stroke Single Cylinder SOHC (400cc class engine, specific displacement may vary slightly) Engine Type 500: 4-Stroke Single Cylinder SOHC (500cc class engine, specific displacement may vary slightly) Cooling Method: Liquid-Cooled Performance Horsepower Estimate: Ranger 400: Approx. 28-30 HP; Ranger 500: Approx. 32-34 HP (exact figures vary) Torque Estimate: Ranger 400: Approx. 26-28 lb-ft; Ranger 500: Approx. 28-30 lb-ft (exact figures vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Minimum) Engine Management ECU: Engine Control Unit (ECU) managing fuel, ignition, and other parameters. 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) Automatic with Engine Braking Drive Modes: 2WD / AWD (On-Demand) Features Gear Selection: High, Low, Neutral, Reverse, Park Maintenance Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant (or equivalent spec) Transmission Fluid Capacity: Refer to manual for exact capacity, typically around 1-2 quarts. 📐 Dimensions Exterior Length: Approx. 116.5 inches (2959 mm) Width: Approx. 60 inches (1524 mm) Height: Approx. 72.1 inches (1831 mm) Wheelbase: Approx. 77 inches (1956 mm) Cargo Cargo Bed Capacity: Approx. 200 lbs...
This manual covers the 2013 Ranger 400 500 EFI Midsize Crew, a versatile utility side-by-side designed for recreational use, property maintenance, and general work. Known for its Electronic Fuel Injection (EFI) for improved performance and reliability, the midsize platform offers a balance of maneuverability and capacity, seating up to four occupants. A leader in powersports since 1954, this model was engineered to provide dependable off-road capability, featuring a liquid-cooled engine, on-demand All-Wheel Drive, and a robust chassis suitable for various terrains and tasks.
This comprehensive service manual provides detailed information for the maintenance, repair, and troubleshooting of your Ranger. It covers all essential vehicle systems, including the engine, fuel system, transmission, drivetrain, suspension, steering, brakes, and electrical systems. You will find step-by-step instructions for routine maintenance, component overhaul, and diagnostics, supported by technical specifications and wiring diagrams. This manual is an indispensable resource for owners and technicians aiming to keep the vehicle in optimal working condition.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Ranger 400 500 EFI Midsize Crew
Year:
2013
Product Part Number:
9923949
Codes
Vin Decoder Info:
Not applicable to this manual data, typically provided by vehicle manufacturer.
Halogen headlights for illumination, LED taillights for visibility.
Driver Assistance
Engine Braking:
PVT system provides inherent engine braking for downhill control.
Connectivity
Accessory Power:
12V DC outlet for charging accessories (e.g., GPS, phone).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first.
Transmission Fluid Change:
Every 200 hours or 24 months, whichever comes first.
Air Filter Inspection:
Every 50 hours or 6 months, clean as needed.
Spark Plug Replacement:
Refer to manual, typically around 100-200 hours or 12-24 months.
Drive Belt Inspection:
Inspect every 100 hours or 12 months, replace as needed based on wear.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 10W-50 Full Synthetic (or equivalent API SG, JASO MA certified)
Engine Oil Capacity:
Refer to manual for exact capacity, typically around 2 quarts (1.9 Liters) with filter.
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Drive belts (especially under heavy use), tie rod ends, suspension bushings, CV boots.
Efi System Quirks:
Potential for sensor issues (e.g., TPS, MAP) or fuel pump wear impacting performance; manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Polaris Offroad Legacy:
Polaris has been a pioneer in the powersports industry since its founding in 1954, with a strong focus on off-road vehicles, including snowmobiles, ATVs, and UTVs.
Model Evolution
Ranger Lineup:
The Ranger line has evolved significantly, offering a range of models from compact utility vehicles to high-performance off-roaders. The midsize crew models are designed to balance maneuverability with passenger/cargo capacity.
Production
Manufacturing Location:
Polaris vehicles are typically manufactured in the United States (e.g., Roseau, Minnesota; Spirit Lake, Iowa).
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2013 Ranger 400/500 Midsize Crew are not widely documented as distinct accolades, but the Ranger line consistently receives positive reviews for its utility and value.