This comprehensive workshop repair manual provides detailed instructions and information for servicing and maintaining your 2009 Polaris Ranger 500 4X4 EFI. This manual is designed to be a complete and readily accessible resource for both professional technicians and DIY enthusiasts. Created by Polaris, this manual offers the same high-quality information used in authorized service centers. The manual covers a vast range of topics, including: * **General Information:** Provides an overview of your Ranger 500 4X4 EFI, including safety precautions, specifications, and general operating procedures. * **Fuel System:** Detailed instructions for servicing and troubleshooting your fuel system, including injectors, fuel lines, pump, and tank. * **Cooling System:** Covers the cooling system components, such as the radiator, thermostat, fan, and coolant. Learn how to diagnose and repair cooling system issues. * **Engine Top End:** Contains information on the engine's cylinder head, valves, camshaft, and other critical components. Includes procedures for disassembly, inspection, and reassembly. * **Clutch:** Explains the operation of the clutch system, including the primary and secondary clutches. Provides instructions for adjustment, repair, and replacement. * **Engine Lubrication System:** Covers the engine oil system, including the oil pump, filter, and sump. Learn how to perform oil changes, check oil levels, and identify lubrication issues. * **Engine Removal/Installation:** Provides step-by-step instructions for safely removing and reinstalling your Ranger 500 4X4 EFI's engine. * **Crankshaft/Transmission:** Detailed information on the crankshaft, connecting rods, bearings, and transmission components. Includes procedures for inspection, repair, and replacement. * **Wheels/Tires:** Covers wheel and tire maintenance, including proper inflation, balancing, and replacement. * **Final Drive:** Provides a detailed explanation of the final drive system, including the differential and axle shafts. Includes procedures for servicing and repair. * **Brakes:** Covers the brake system components, including the calipers, rotors, pads, and master cylinder. Explains how to inspect, adjust, and repair the brake system. * **Suspension:** Detailed information on your Ranger 500 4X4 EFI's suspension system, including the shocks, springs, and control arms. Includes procedures for inspection, adjustment, and repair. * **Steering:** Explains the operation of your vehicle's steering system, including the steering wheel, column, and tie rods. Provides instructions for troubleshooting and repair. * **Frame:** Covers the vehicle's frame construction, including inspection and repair procedures. * **Electrical System:** Detailed information on the Ranger 500 4X4 EFI's electrical system, including wiring diagrams, troubleshooting procedures, and component repair. * **Appendix:** Includes additional information, such as specifications, torque values, and troubleshooting charts. This manual provides clear and concise instructions, accompanied by detailed illustrations, diagrams, and photographs, to guide you through each repair procedure. It also includes troubleshooting sections and diagrams to help you diagnose and fix problems quickly and efficiently.

The Polaris Ranger 500 4x4 EFI, a popular utility vehicle launched in 2009, is a robust and versatile machine designed for work and recreation. It's powered by a 499cc, liquid-cooled, single-cylinder, four-stroke engine, which is well-known for its reliable performance and impressive torque delivery. The electronic fuel injection system (EFI) ensures smooth and efficient combustion, regardless of altitude or temperature changes. The Ranger 500 is built on a durable steel frame and boasts a 12.5-inch ground clearance, allowing it to navigate various terrains with ease. Its independent front and rear suspension, paired with coil-over shocks, provides a comfortable ride for passengers and cargo alike. The 4x4 system, selectable with a convenient lever, enhances traction and stability, especially when tackling challenging off-road conditions. The Ranger 500 4x4 EFI offers a spacious and functional cargo bed with a generous payload capacity. It's equipped with features like a tilt steering wheel, a digital instrument cluster, an integrated cup holder, and a durable, weather-resistant cab, making it a comfortable and practical workhorse for various applications. The vehicle's versatility is further enhanced by its ability to accommodate a variety of accessories, including plow attachments, winches, and roof tops, allowing users to customize the Ranger for specific tasks. With its tough construction, reliable engine, and user-friendly features, the Polaris Ranger 500 4x4 EFI has solidified its reputation as a top choice for farmers, ranchers, construction workers, and recreational enthusiasts seeking a capable and durable utility vehicle.