This manual covers the 2012 RUSH PRO-R LE 800 snowmobile, a performance-oriented machine designed for exhilarating trail riding and backcountry exploration. Built on an innovative RUSH platform, it features a rider-forward position and advanced suspension for superior handling and comfort. Powered by a robust 800cc Liberty Cleanfire engine, this snowmobile delivers impressive power and responsiveness, making it a capable choice for enthusiasts seeking a thrilling winter riding experience. A legacy in powersports ensures a high standard of engineering and reliability, with this model representing a significant step in snowmobile technology for its time. This comprehensive workshop service manual provides detailed information essential for the maintenance and repair of your 2012 RUSH PRO-R LE 800 snowmobile. It covers a wide array of systems, including engine overhaul, transmission servicing, fuel and ignition systems, electrical components, bodywork, suspension, and the track system. The manual includes step-by-step repair procedures, diagnostic guidance for common issues, routine maintenance schedules, and specific instructions for proprietary components. Designed for both professional technicians and knowledgeable DIY enthusiasts, this manual aims to empower users with the knowledge to keep their snowmobile in optimal condition, ensuring safety and performance on every ride. 🏷️ Basic Information Identification Make: Polaris Model: RUSH PRO-R LE 800 Year: 2012 Vehicle Type: Snowmobile Engine Variant: 800 Trim Level: PRO-R LE 👋 Introduction Market Position Purpose: To provide detailed repair and maintenance information for the Polaris RUSH PRO-R LE 800 (2012) Value Proposition: Empowers owners to perform professional-level maintenance and repairs, saving time and money Competitive Analysis Coverage Compared To Others: Offers the depth and detail typically found in authorized dealer service departments Key Features Diagnostic Aid: Includes troubleshooting procedures for common issues Safety Emphasis: Highlights safety precautions and the use of proper tools (e.g., torque wrench) Special Tool References: Identifies and illustrates required special tools with Polaris part numbers 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Delivery Method: Electronic Delivery via Email Printable: Yes 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, and reassembly Transmission: Disassembly and reassembly of drive clutch and driven clutch Fuel System: Carburetor adjustment, fuel pump, fuel lines, fuel tank maintenance Ignition System: Ignition timing, spark plugs, ignition coil troubleshooting Lubrication System: Oil change procedures, oil pump, lubrication points Exhaust System: Muffler inspection, pipe maintenance Electrical System: Wiring diagrams, battery maintenance, lighting, stator, CDI unit Bodywork: Panel removal and installation, seat, handlebars Suspension: Front and rear suspension adjustments, shock absorber service Track System: Track inspection, idler wheel maintenance, drive sprocket service Procedures Included Tune Ups: Comprehensive tune-up procedures for optimal performance Routine Maintenance: Scheduled maintenance tasks and checks Diagnostic Procedures: Troubleshooting common problems and fault diagnosis Repair Procedures: Step-by-step instructions for all mechanical and electrical repairs Overhaul Procedures: Detailed instructions for complete engine and component overhauls Removal Installation: Procedures for removing and installing all major components Assembly Disassembly: Detailed breakdowns and reassembly instructions for all sub-systems Proprietary Components: Instructions for servicing specific Polaris-manufactured components Technical Depth Depth Level: Comprehensive (from routine maintenance to complete engine rebuilds) Target Audience: Professional Mechanical Technicians and knowledgeable DIY enthusiasts Emphasis: Special aspects of Polaris products, including proprietary components 📊 Manual Specifications File Specifications File Type: PDF Searchability: Likely text-searchable if properly indexed Print Quality Output Quality: Dependent on user's printer, but designed for clear reproduction Binding Type Binding: Not applicable (Digital PDF) Paper Type Paper: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Parallel Twin (likely Liberty 800 Cleanfire) Displacement: 795 cc Performance Horsepower Approximate: 150+ HP (typical for this engine in this model year) Torque Approximate: Not explicitly stated, but high for its class Fuel System Fuel Delivery: Fuel Injection (likely Cleanfire Electronic Fuel Injection) Fuel Type: Unleaded Gasoline (refer to manual for octane rating) Ignition System Ignition Type: Digital CDI with Electronic Advance 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) Clutches: Drive clutch (e.g., P85) and Driven clutch (e.g., TEAM TSS-04) Features Gear Ratios: Variable, managed by CVT system Drive System: Arctic Drive System (ADS) 📐 Dimensions Exterior Overall Length Approximate: 126 inches (320 cm) Overall Width Approximate: 47 inches (119 cm) Weights Dry Weight Approximate: 470 lbs (213 kg) Fuel Capacity: 12 gallons (45.4 L) Track Track Width: 15 inches (38.1 cm) Track Length: 136 inches (345.4 cm) Lug Height: 1.25 inches (3.175 cm) 🛡️ Safety Features Ratings Crash Test Data: Not applicable (Snowmobile specific safety standards apply) Active Features Braking System: Hydraulic Disc Brake Passive Features Warning Symbols: Manual utilizes WARNING, CAUTION, and NOTE symbols for critical information 💡 Technology Features Infotainment Gauges: Digital display with speedometer, tachometer, fuel level, engine temp, etc. Driver Assistance Ignition System: Electronic ignition with variable timing for optimized power and efficiency Connectivity Diagnostic Port: Likely equipped with a diagnostic port for electronic diagnostics 🔧 Maintenance Service Intervals Oil Change: Refer to manual...