Polaris ATV Scrambler 400 1997 1998 Service Repair Manual
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Basic Information
Identification
Make:
Polaris
Model:
ATV Scrambler 400
Model Years:
1997, 1998
Vehicle Type:
All-Terrain Vehicle (ATV)
Introduction
Market Position
Target Audience:
Polaris ATV Scrambler 400 1997-1998 owners, independent repair shops, and enthusiasts.
Value Proposition:
Provides dealership-level repair information, enabling DIY maintenance and saving on professional repair costs.
Competitive Analysis
Uniqueness:
Vehicle-specific, not generic information, containing exact specifications and procedures used by authorized dealers.
Key Features
Content Richness:
Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Completeness:
Covers all major topics for repair and troubleshooting, with no missing or corrupt parts.
Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Compatibility:
All Versions of Windows and Mac
Printable:
Yes
Software Requirements:
Adobe PDF Reader
Manual Coverage
Systems Covered
Engine System:
Engine specifications, removal/installation, fuel system, intake & exhaust
Drivetrain System:
Transmission, drive chain, sprockets
Chassis Suspension:
Shocks, steering system, body work
Electrical System:
Wiring schematics, general electrical troubleshooting
Cooling System:
Cooling system maintenance and repair
Lubrication:
Lubrication points and specifications
Procedures Included
Routine Maintenance:
Scheduled checks, adjustments, fluid changes
Troubleshooting:
Advanced troubleshooting guides for common and complex issues
Repair Procedures:
Step-by-step repair instructions for all major components
Component Overhaul:
Detailed overhaul procedures for engine, transmission, etc.
Diagnostics:
Diagnostic procedures for electrical and mechanical systems
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced repairs, mirroring dealer technician procedures.
Manual Specifications
File Format
File Type:
PDF
Searchable:
Implied by PDF format, allows for keyword searches.
Print Quality
Printability:
All pages printable for workshop use.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type:
2-Stroke, 1-Cylinder, Liquid-Cooled (Presumed, common for this era/model)
Displacement:
378cc (Based on common '400' designation for Polaris engines of this era)
Performance
Horsepower:
Not specified in provided text, but typically in the 25-35 HP range for this class.
Torque:
Not specified in provided text.
Fuel System
Fuel Delivery:
Carbureted (Presumed, common for this era/model)
Carburetor Type:
Not specified in provided text, likely a single Mikuni or Keihin.
Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft Drive (Presumed, common for this model)
Features
Gear Selection:
High/Low range, Neutral, Reverse (Typical for this model)
Fluid Requirements
Transmission Fluid Type:
Not specified in provided text, typically a specific ATV transmission fluid or SAE 10W-30/10W-40 engine oil.
Dimensions
Exterior
Length:
Not specified in provided text.
Width:
Not specified in provided text.
Height:
Not specified in provided text.
Weights
Dry Weight:
Not specified in provided text.
Curb Weight:
Not specified in provided text.
Safety Features
Ratings
Atv Safety Standards:
Adheres to industry standards for ATVs of its era. Manual covers safe operating procedures.
Active Features
Braking System:
Hydraulic disc brakes (Presumed, standard for this model)
Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV features, no complex infotainment).
Driver Assistance
Assistance Features:
N/A (Basic ATV, no electronic driver assistance features).
Connectivity
Connectivity Options:
N/A (No onboard connectivity).
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals, typically every 50-100 operating hours or annually.
Air Filter Cleaning:
Recommended at regular intervals, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual for specific interval, typically every 100-200 operating hours or annually.
Fluid Specifications
Engine Oil Type:
Not specified in provided text, typically a high-quality 2-stroke oil, or a specific SAE 10W-30/10W-40 for 4-stroke engines. The Scrambler 400 (likely 2-stroke) would require a dedicated 2-stroke injection oil.
Coolant Type:
Not specified in provided text, typically a glycol-based antifreeze suitable for liquid-cooled engines.
Known Issues
Common Problems:
Common issues for ATVs of this era can include carburetor tuning, drive belt wear (if applicable), electrical connector corrosion, and suspension component wear. The manual will detail specific troubleshooting for these.
Vehicle History
Brand Heritage
Polarishistory:
Polaris has a long-standing history of producing off-road vehicles, including ATVs since the late 1980s.
Model Evolution
Scrambler Lineage:
The Scrambler line was Polaris's sport-oriented ATV, known for its aggressive styling and performance for its time.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
Awards & Recognition
Recognitions
Model Awards:
No specific awards mentioned in the provided text for this model. Polaris ATVs generally received positive reviews for their performance in their respective market segments.
Implied by PDF format, allows for keyword searches.
Print Quality
Printability:
All pages printable for workshop use.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type:
2-Stroke, 1-Cylinder, Liquid-Cooled (Presumed, common for this era/model)
Displacement:
378cc (Based on common '400' designation for Polaris engines of this era)
Performance
Horsepower:
Not specified in provided text, but typically in the 25-35 HP range for this class.
Torque:
Not specified in provided text.
Fuel System
Fuel Delivery:
Carbureted (Presumed, common for this era/model)
Carburetor Type:
Not specified in provided text, likely a single Mikuni or Keihin.
Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft Drive (Presumed, common for this model)
Features
Gear Selection:
High/Low range, Neutral, Reverse (Typical for this model)
Fluid Requirements
Transmission Fluid Type:
Not specified in provided text, typically a specific ATV transmission fluid or SAE 10W-30/10W-40 engine oil.
Dimensions
Exterior
Length:
Not specified in provided text.
Width:
Not specified in provided text.
Height:
Not specified in provided text.
Weights
Dry Weight:
Not specified in provided text.
Curb Weight:
Not specified in provided text.
Safety Features
Ratings
Atv Safety Standards:
Adheres to industry standards for ATVs of its era. Manual covers safe operating procedures.
Active Features
Braking System:
Hydraulic disc brakes (Presumed, standard for this model)
Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV features, no complex infotainment).
Driver Assistance
Assistance Features:
N/A (Basic ATV, no electronic driver assistance features).
Connectivity
Connectivity Options:
N/A (No onboard connectivity).
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals, typically every 50-100 operating hours or annually.
Air Filter Cleaning:
Recommended at regular intervals, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual for specific interval, typically every 100-200 operating hours or annually.
Fluid Specifications
Engine Oil Type:
Not specified in provided text, typically a high-quality 2-stroke oil, or a specific SAE 10W-30/10W-40 for 4-stroke engines. The Scrambler 400 (likely 2-stroke) would require a dedicated 2-stroke injection oil.
Coolant Type:
Not specified in provided text, typically a glycol-based antifreeze suitable for liquid-cooled engines.
Known Issues
Common Problems:
Common issues for ATVs of this era can include carburetor tuning, drive belt wear (if applicable), electrical connector corrosion, and suspension component wear. The manual will detail specific troubleshooting for these.
Vehicle History
Brand Heritage
Polarishistory:
Polaris has a long-standing history of producing off-road vehicles, including ATVs since the late 1980s.
Model Evolution
Scrambler Lineage:
The Scrambler line was Polaris's sport-oriented ATV, known for its aggressive styling and performance for its time.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
Awards & Recognition
Recognitions
Model Awards:
No specific awards mentioned in the provided text for this model. Polaris ATVs generally received positive reviews for their performance in their respective market segments.