The Polaris Sportsman 800 / 700 X2 EFI Touring is a versatile 2008 All-Terrain Vehicle (ATV) designed for both recreational trail riding and utility tasks. Known for its robust 700cc and 800cc Electronic Fuel Injection (EFI) engines, the X2 designation highlights its unique two-up seating capability, enhancing its utility for carrying a passenger. The 'Touring' aspect emphasizes comfort and extended range for longer journeys. Polaris has a strong heritage in powersports, and the Sportsman line is recognized for its engineering quality and reliability, offering a premium experience in the utility and recreational ATV segment. This complete workshop service repair manual in English provides comprehensive guidance for maintaining and repairing your Polaris Sportsman. It covers essential areas including detailed engine service for both 700cc and 800cc EFI models, fuel system diagnostics, cooling and exhaust systems, transmission and drivetrain maintenance, suspension and steering, brake system service, and electrical system troubleshooting. The manual also includes procedures for routine maintenance, component overhaul, repair and replacement, adjustments, and diagnostic code interpretation. This extensive resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 / 700 X2 EFI Touring Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Vehicle Segment: Premium utility and recreational ATV segment, known for its versatility and passenger-carrying capability (X2 designation). Competitive Analysis Key Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat Prowler (though Prowler is more of a UTV, it competed in recreational segments). Key Features Engine Options: Available in 700cc and 800cc Electronic Fuel Injection (EFI) variants, offering robust power for various tasks and terrains. X2 Designation: The 'X2' signifies a 2-up seating configuration, allowing for a passenger, adding versatility for trail riding and work. Touring Focus: The 'Touring' aspect emphasizes comfort and capability for longer rides, often including features like comfortable seating, storage, and a smooth ride. Manual Value Proposition Essential Resource: Indispensable for owners and technicians seeking accurate, detailed information for maintenance, repair, and troubleshooting. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable Digital Format Page Count: Extensive (typically 500+ pages for this level of detail) 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, disassembly, inspection, repair, and reassembly procedures for both 700cc and 800cc EFI engines. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, fuel filter replacement, and pressure testing. Cooling System: Radiator, fan, coolant, hoses, and thermostat inspection and replacement procedures. Exhaust System: Muffler, exhaust pipes, heat shields, and gasket replacement and inspection. Transmission Drivetrain: Detailed service procedures for the Polaris Variable Transmission (PVT), clutches (primary and secondary), belt inspection and replacement, gearbox maintenance, driveshafts, differentials, and axle boots. Suspension Steering: Front and rear suspension components, shocks, springs, control arms, bushings, ball joints, tie rods, steering column, and steering rack service and alignment. Brakes: Hydraulic brake system service, including caliper disassembly, pad replacement, fluid bleeding, master cylinder repair, and rotor inspection. Electrical System: Wiring diagrams, battery service, charging system (stator, voltage regulator), starter motor, ignition system, lighting, and accessory circuits. Chassis Frame: Frame inspection, maintenance, and common repair areas. Bodywork Plastics: Body panel removal and installation, fender repairs, seat service, and rack maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug service, lubrication points, and general inspection procedures. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, and common issue resolution for electrical and mechanical problems. Component Overhaul: Detailed step-by-step instructions for complete disassembly, cleaning, inspection, and reassembly of major components. Repair Replacement: Instructions for replacing worn or damaged parts, including torque specifications and assembly notes. Adjustments: Carburetor (if applicable to specific sub-models not explicitly EFI), throttle cable, clutch, and brake adjustments. Diagnostic Codes: OBD-II (On-Board Diagnostics) code interpretation and troubleshooting procedures for EFI models. Technical Depth Depth Level: Comprehensive, covering from basic user maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Advanced diagnostic procedures, including electronic system testing and fault finding. Special Tools: Identification of required special tools and their usage for specific procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Searchable text for quick navigation and information retrieval. Printability: Printable pages for physical reference. Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-Twin Engine Displacement 700: 683cc Engine Displacement 800: 760cc Performance Horsepower Estimated 700: ~45-50 HP (estimated) Horsepower Estimated 800: ~55-60 HP (estimated) Torque Peak 700: ~42-45 lb-ft (estimated) Torque Peak 800: ~48-52 lb-ft (estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni or Delphi throttle body and injectors. Fuel Type: Unleaded Gasoline, 87 Octane Minimum Ignition System Ignition Type: Digital CDI Lubrication System Oil Type: SAE 5W-50 Synthetic...