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Polaris Sportsman 800 Touring 2008 Workshop Service Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Model Code: Not Specified (refer to manual) Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Market Position: The Polaris Sportsman 800 Touring 2008 was positioned as a premium, high-performance two-up (tandem) ATV designed for recreational trail riding, utility tasks, and extended excursions. It emphasized comfort and capability for both rider and passenger. Competitive Analysis Competitive Analysis: Competed directly with other large-displacement, feature-rich touring ATVs from brands like Can-Am (Outlander Max series), Arctic Cat (Prowler series), and Yamaha (Grizzly). Its key differentiators included Polaris's reputation for innovation, Pro-Lock hubs, and comfortable seating for two. Key Features Key Features: Powerful 760cc V-twin engine, On-Demand All-Wheel Drive (AWD), independent suspension, comfortable passenger seat with backrest and handholds, Lock & Ride cargo system, powerful braking, electronic fuel injection. 📋 Manual Details Identification Manual Title: Polaris Sportsman 800 Touring 2008 Workshop Service Manual PDF Download Page Count: 388 Manual Type: Workshop Service Manual / Repair Manual Language: English Format: PDF (Downloadable) Coverage Coverage Areas: Complete Repair and Service for 2008 Polaris Sportsman 800 Touring 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Drivetrain (AWD/2WD), Suspension (Front & Rear), Steering, Brakes, Electrical System (Wiring Diagrams, Components), Frame, Bodywork, Body Panels, Seat, Accessories, Troubleshooting, Diagnostics Procedures Procedures Included: Routine Maintenance, Inspections, Adjustments, Component Removal and Installation, Troubleshooting Guides, Diagnostic Procedures, Engine Rebuilding, Transmission Overhaul, Electrical System Repair, Suspension Tuning, Brake System Service, Chassis Repair Depth Technical Depth: Comprehensive; from basic fluid changes and adjustments to complete engine and transmission rebuilds, electrical system diagnostics, and frame repairs. 📊 Manual Specifications File File Format: PDF Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) Searchability: Typically searchable text within the PDF. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-Cooled, 4-Stroke, SOHC, V-Twin Displacement: 760 cc (46.4 cu in) Bore X Stroke: Not Specified (refer to manual for precise figures) Power Output: Approx. 50-55 HP (estimate based on similar models; actual rating in manual) Torque Output: Not Specified (refer to manual for precise figures) Fuel System Fuel System: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Capacity: 4.25 gal (16.1 L) Lubrication Oil Type: SAE 0W-40 Synthetic Recommended (Verify in manual) Oil Capacity: Not Specified (refer to manual for precise figure and filter replacement) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Engine Braking Gear Selections: Park, Reverse, Neutral, Low, High Drive System: On-Demand All-Wheel Drive (AWD) / 2WD Features Features: Durable belt drive system, automatic clutch, engine braking on deceleration. Fluids Cvt Fluid Type: Polaris Angle Drive Fluid (Verify in manual) Cvt Fluid Capacity: Not Specified (refer to manual) 📐 Dimensions Exterior Length: 83 in (210.8 cm) Width: 47.6 in (120.9 cm) Height: 50 in (127 cm) Wheelbase: 56.5 in (143.5 cm) Ground Clearance: 11.5 in (29.2 cm) Weights Dry Weight: 695 lbs (315 kg) Gvw: Not Specified (refer to manual for Gross Vehicle Weight) Cargo Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Towing Capacity: 1500 lbs (680.4 kg) Tires Front Tire Size: AT26 x 8-12 Rear Tire Size: AT26 x 10-12 Wheels Wheel Bolt Pattern: Not Specified (typical 4x110 or 4x115 for Polaris, verify in manual) 🛡️ Safety Features Ratings Safety Ratings: ATVs are not rated by NHTSA or IIHS; adherence to safety guidelines and manual recommendations is crucial. Active Features Active Features: On-Demand AWD, Engine Braking, Disc Brakes (Front & Rear), Thumb Throttle (controlled acceleration). Passive Features Passive Features: Integrated roll cage (if equipped with accessory cab), handgrips for passenger, footwells, sturdy frame construction. Recommendations Safety Recommendations: Always wear a helmet and appropriate safety gear. Read and understand the owner's manual and this service manual before operating. Operate on designated trails and terrain. 💡 Technology Features Infotainment Infotainment Features: Basic; typically no advanced infotainment system. Focus is on functionality and durability. Driver Assistance Driver Assistance Features: On-Demand AWD system automatically engages front wheels when rear wheels lose traction. Lighting Lighting: Dual Halogen Headlights, Tail Light, Brake Light. Instrumentation Instrumentation: Digital/Analog gauge cluster including speedometer, odometer, trip meter, tachometer, fuel gauge, AWD indicator, engine hour meter. 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 6 months, whichever comes first (verify in manual) Air Filter Cleaning: Every 25 hours or as needed, inspect more frequently in dusty conditions (verify in manual) Spark Plug Inspection: Every 100 hours or 12 months (verify in manual) Belt Inspection: Every 50 hours (verify in manual for proper tension and condition) Brake Fluid Flush: Every 2 years or as needed (verify in manual) Fluid Specifications Engine Oil Specification: SAE 0W-40 Synthetic Recommended (refer to manual for exact OEM specs) Coolant Specification: Polaris recommended coolant or...
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Polaris Sportsman 800 Touring 2008 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 800 Touring
Year:
2008
Model Code:
Not Specified (refer to manual)
Vehicle Type:
ATV (All-Terrain Vehicle)
👋 Introduction
Market Position
Market Position:
The Polaris Sportsman 800 Touring 2008 was positioned as a premium, high-performance two-up (tandem) ATV designed for recreational trail riding, utility tasks, and extended excursions. It emphasized comfort and capability for both rider and passenger.
Competitive Analysis
Competitive Analysis:
Competed directly with other large-displacement, feature-rich touring ATVs from brands like Can-Am (Outlander Max series), Arctic Cat (Prowler series), and Yamaha (Grizzly). Its key differentiators included Polaris's reputation for innovation, Pro-Lock hubs, and comfortable seating for two.
Key Features
Key Features:
Powerful 760cc V-twin engine, On-Demand All-Wheel Drive (AWD), independent suspension, comfortable passenger seat with backrest and handholds, Lock & Ride cargo system, powerful braking, electronic fuel injection.
📋 Manual Details
Identification
Manual Title:
Polaris Sportsman 800 Touring 2008 Workshop Service Manual PDF Download
Page Count:
388
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
Format:
PDF (Downloadable)
Coverage
Coverage Areas:
Complete Repair and Service for 2008 Polaris Sportsman 800 Touring
📖 Manual Coverage
Systems
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Drivetrain (AWD/2WD), Suspension (Front & Rear), Steering, Brakes, Electrical System (Wiring Diagrams, Components), Frame, Bodywork, Body Panels, Seat, Accessories, Troubleshooting, Diagnostics
Procedures
Procedures Included:
Routine Maintenance, Inspections, Adjustments, Component Removal and Installation, Troubleshooting Guides, Diagnostic Procedures, Engine Rebuilding, Transmission Overhaul, Electrical System Repair, Suspension Tuning, Brake System Service, Chassis Repair
Depth
Technical Depth:
Comprehensive; from basic fluid changes and adjustments to complete engine and transmission rebuilds, electrical system diagnostics, and frame repairs.
📊 Manual Specifications
File
File Format:
PDF
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Searchability:
Typically searchable text within the PDF.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-Cooled, 4-Stroke, SOHC, V-Twin
Displacement:
760 cc (46.4 cu in)
Bore X Stroke:
Not Specified (refer to manual for precise figures)
Power Output:
Approx. 50-55 HP (estimate based on similar models; actual rating in manual)
Torque Output:
Not Specified (refer to manual for precise figures)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
4.25 gal (16.1 L)
Lubrication
Oil Type:
SAE 0W-40 Synthetic Recommended (Verify in manual)
Oil Capacity:
Not Specified (refer to manual for precise figure and filter replacement)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Engine Braking
Gear Selections:
Park, Reverse, Neutral, Low, High
Drive System:
On-Demand All-Wheel Drive (AWD) / 2WD
Features
Features:
Durable belt drive system, automatic clutch, engine braking on deceleration.
Fluids
Cvt Fluid Type:
Polaris Angle Drive Fluid (Verify in manual)
Cvt Fluid Capacity:
Not Specified (refer to manual)
📐 Dimensions
Exterior
Length:
83 in (210.8 cm)
Width:
47.6 in (120.9 cm)
Height:
50 in (127 cm)
Wheelbase:
56.5 in (143.5 cm)
Ground Clearance:
11.5 in (29.2 cm)
Weights
Dry Weight:
695 lbs (315 kg)
Gvw:
Not Specified (refer to manual for Gross Vehicle Weight)
Cargo
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Tires
Front Tire Size:
AT26 x 8-12
Rear Tire Size:
AT26 x 10-12
Wheels
Wheel Bolt Pattern:
Not Specified (typical 4x110 or 4x115 for Polaris, verify in manual)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not rated by NHTSA or IIHS; adherence to safety guidelines and manual recommendations is crucial.
Active Features
Active Features:
On-Demand AWD, Engine Braking, Disc Brakes (Front & Rear), Thumb Throttle (controlled acceleration).
Passive Features
Passive Features:
Integrated roll cage (if equipped with accessory cab), handgrips for passenger, footwells, sturdy frame construction.
Recommendations
Safety Recommendations:
Always wear a helmet and appropriate safety gear. Read and understand the owner's manual and this service manual before operating. Operate on designated trails and terrain.
💡 Technology Features
Infotainment
Infotainment Features:
Basic; typically no advanced infotainment system. Focus is on functionality and durability.
Driver Assistance
Driver Assistance Features:
On-Demand AWD system automatically engages front wheels when rear wheels lose traction.
Lighting
Lighting:
Dual Halogen Headlights, Tail Light, Brake Light.
Instrumentation
Instrumentation:
Digital/Analog gauge cluster including speedometer, odometer, trip meter, tachometer, fuel gauge, AWD indicator, engine hour meter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 6 months, whichever comes first (verify in manual)
Air Filter Cleaning:
Every 25 hours or as needed, inspect more frequently in dusty conditions (verify in manual)
Spark Plug Inspection:
Every 100 hours or 12 months (verify in manual)
Belt Inspection:
Every 50 hours (verify in manual for proper tension and condition)
Brake Fluid Flush:
Every 2 years or as needed (verify in manual)
Fluid Specifications
Engine Oil Specification:
SAE 0W-40 Synthetic Recommended (refer to manual for exact OEM specs)
Coolant Specification:
Polaris recommended coolant or a 50/50 mix of antifreeze and distilled water (verify in manual)
Brake Fluid Specification:
DOT 4 (verify in manual)
Final Drive Fluid Specification:
Polaris Angle Drive Fluid (verify in manual)
Known Issues
Known Issues:
Common issues for ATVs of this era can include CVT belt wear, occasional electrical gremlins (especially around connectors), cooling system leaks if not maintained, and suspension component wear. The manual will provide diagnostic procedures for these and more.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Polaris Industries has a long history in powersports, originating with snowmobiles and expanding into ATVs, UTVs, and motorcycles. They are known for innovation and performance in the off-road vehicle market.
Model Evolution
Model Evolution:
The Sportsman line has been a cornerstone for Polaris ATVs, evolving over decades. The 800 Touring model represented an enhancement towards comfort and passenger carrying capacity, building on the successful Sportsman platform. It was part of Polaris's strategy to cater to a broader range of rider needs, including recreational trail riding with a passenger.
Production
Production Period:
The 800 engine and Sportsman platform were in production for several years, with the 2008 model being a specific iteration of the Touring variant.
Manufacturing Location
Manufacturing Location:
Polaris vehicles are primarily manufactured in the USA.
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the 2008 Sportsman 800 Touring are not widely documented as a standalone model, but the Polaris Sportsman line as a whole has consistently received accolades for performance, innovation, and rider comfort throughout its history.
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