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Polaris Sportsman X2 700 800 EFI 800 Touring 2008 Workshop Service Repair Manual

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This manual covers the 2008 Sportsman X2 700 EFI, X2 800 EFI, and 800 Touring models. These versatile all-terrain vehicles are engineered for both recreational riding and utility tasks, featuring powerful 700cc and 800cc Electronic Fuel Injection (EFI) engines, robust independent suspension, and capable All-Wheel Drive (AWD) systems. The X2 variants offer a unique convertible cargo bed, enhancing their utility for hauling and transport, while the 800 Touring provides comfortable ergonomics for longer rides. These Sportsman models exemplify a commitment to performance and reliability in the ATV market. This comprehensive workshop service repair manual provides detailed instructions and technical specifications necessary for the maintenance, diagnosis, and repair of your 2008 Sportsman. It covers all major systems, including the engine, transmission, drivetrain, electrical components, braking, suspension, and steering. Within its pages, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, and performing major overhauls. Illustrated with clear diagrams, this manual is an essential resource for owners and technicians seeking to keep their Sportsman in optimal working condition. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Variant: X2 700 EFI, X2 800 EFI, 800 Touring Year: 2008 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Vehicle Category: All-Terrain Vehicle (ATV) Target Audience: Recreational riders, utility users, farmers, hunters seeking a versatile and capable ATV. Competitive Analysis Key Competitors: Can-Am Outlander, Arctic Cat 700/800 series, Yamaha Grizzly, Suzuki King Quad. Key Features Vehicle Features: Versatile X2 design (convertible cargo bed), powerful 700cc and 800cc EFI engines, independent suspension, AWD capabilities, comfortable touring ergonomics (on Touring model). Manual Value Proposition: Provides DIY enthusiasts and service professionals with the necessary information to maintain, diagnose, and repair these specific 2008 Polaris Sportsman models, saving time and money on professional labor. 📋 Manual Details Coverage Areas Vehicle Models Covered: Polaris Sportsman X2 700 EFI, Polaris Sportsman X2 800 EFI, Polaris Sportsman 800 Touring Model Years Covered: 2008 Page Count Estimated Page Count: Comprehensive (Exact count not specified in product info, but described as 'detailed file') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, timing, fuel injection systems, cooling systems, lubrication, exhaust. Transmission: Automatic transmission (PVT - Polaris Variable Transmission) service, maintenance, belt replacement, clutch adjustments. Drivetrain: All-Wheel Drive (AWD) system, front differential, rear differential, driveshafts, CV joints, driveline maintenance. Electrical: Wiring diagrams, ignition system, lighting, starter, charging system (stator, regulator/rectifier), battery, EFI control module (ECU), sensors. Brakes: Hydraulic brake system, disc brake service (pads, rotors), bleeding procedure, parking brake. Suspension: Independent front and rear suspension, shock absorbers, springs, bushings, alignment procedures (if applicable). Steering: Steering column, tie rods, steering linkage, power steering system (if equipped), troubleshooting. Chassis Frame: Frame inspection, body panel removal and installation, seat removal, cargo box mechanisms (for X2 models). Fuel System: Fuel pump, fuel injectors, fuel filter, fuel tank, EFI diagnostics. Cooling System: Radiator, cooling fan, thermostat, coolant hoses, coolant specifications and capacity. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes (oil, coolant, brake fluid, differential fluid), filter replacements, lubrication points. Troubleshooting: Diagnostic procedures for common problems, error code interpretation (OBD-II if applicable to the EFI system), symptom-based troubleshooting guides. Repair: Step-by-step disassembly and reassembly instructions for all major components and systems. Overhaul: Complete engine and transmission rebuild procedures. Diagnostics: EFI system diagnostics, electrical system testing, component testing. Wiring: Comprehensive electrical wiring diagrams with component identification. Technical Depth Depth: Comprehensive (Covers basic maintenance to full engine and transmission rebuilds, detailed diagnostics). Illustrations: Illustrated with clear step-by-step instructions. Technical Data: Includes specifications, torque values, clearances, fluid capacities, and diagnostic data. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable PDF (standard for professional manuals). Print Quality Quality: High-quality (implied by 'clear step-by-step instructions' and 'detailed file'). Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 700: 700cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI Engine Type 800: 800cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI Bore Stroke 700: Not specified in product info, but typically around 90mm x 55mm for the 700cc twin. Bore Stroke 800: Not specified in product info, but typically around 93.5mm x 57.5mm for the 800cc twin. Performance Horsepower 700: Approximately 50-55 HP (typical for this engine size and era). Horsepower 800: Approximately 55-60 HP (typical for this engine size and era). Torque: Strong low-end torque suitable for hauling and towing, exact figures vary by model but generally in the 45-50 lb-ft range. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body. Fuel Type: Unleaded gasoline (minimum 87 octane recommended). Ignition Ignition Type: CDI (Capacitor Discharge Ignition) with electronic advance, controlled by ECU. 🔧 Transmission Standard Transmission Type: Automatic (Polaris Variable Transmission - PVT) with High/Low range and Reverse. Optional Optional Transmission: N/A (Automatic PVT is standard across these models)....
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Polaris Sportsman X2 700 800 EFI 800 Touring 2008 Workshop Service Repair ManualPolaris Sportsman X2 700 800 EFI 800 Touring 2008 Workshop Service Repair ManualPolaris Sportsman X2 700 800 EFI 800 Touring 2008 Workshop Service Repair ManualPolaris Sportsman X2 700 800 EFI 800 Touring 2008 Workshop Service Repair Manual
This manual covers the 2008 Sportsman X2 700 EFI, X2 800 EFI, and 800 Touring models. These versatile all-terrain vehicles are engineered for both recreational riding and utility tasks, featuring powerful 700cc and 800cc Electronic Fuel Injection (EFI) engines, robust independent suspension, and capable All-Wheel Drive (AWD) systems. The X2 variants offer a unique convertible cargo bed, enhancing their utility for hauling and transport, while the 800 Touring provides comfortable ergonomics for longer rides. These Sportsman models exemplify a commitment to performance and reliability in the ATV market. This comprehensive workshop service repair manual provides detailed instructions and technical specifications necessary for the maintenance, diagnosis, and repair of your 2008 Sportsman. It covers all major systems, including the engine, transmission, drivetrain, electrical components, braking, suspension, and steering. Within its pages, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, and performing major overhauls. Illustrated with clear diagrams, this manual is an essential resource for owners and technicians seeking to keep their Sportsman in optimal working condition.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman
Variant:
X2 700 EFI, X2 800 EFI, 800 Touring
Year:
2008
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Vehicle Category:
All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, utility users, farmers, hunters seeking a versatile and capable ATV.
Competitive Analysis
Key Competitors:
Can-Am Outlander, Arctic Cat 700/800 series, Yamaha Grizzly, Suzuki King Quad.
Key Features
Vehicle Features:
Versatile X2 design (convertible cargo bed), powerful 700cc and 800cc EFI engines, independent suspension, AWD capabilities, comfortable touring ergonomics (on Touring model).
Manual Value Proposition:
Provides DIY enthusiasts and service professionals with the necessary information to maintain, diagnose, and repair these specific 2008 Polaris Sportsman models, saving time and money on professional labor.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Polaris Sportsman X2 700 EFI, Polaris Sportsman X2 800 EFI, Polaris Sportsman 800 Touring
Model Years Covered:
2008
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified in product info, but described as 'detailed file')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, timing, fuel injection systems, cooling systems, lubrication, exhaust.
Transmission:
Automatic transmission (PVT - Polaris Variable Transmission) service, maintenance, belt replacement, clutch adjustments.
Drivetrain:
All-Wheel Drive (AWD) system, front differential, rear differential, driveshafts, CV joints, driveline maintenance.
Electrical:
Wiring diagrams, ignition system, lighting, starter, charging system (stator, regulator/rectifier), battery, EFI control module (ECU), sensors.
Brakes:
Hydraulic brake system, disc brake service (pads, rotors), bleeding procedure, parking brake.
Suspension:
Independent front and rear suspension, shock absorbers, springs, bushings, alignment procedures (if applicable).
Steering:
Steering column, tie rods, steering linkage, power steering system (if equipped), troubleshooting.
Chassis Frame:
Frame inspection, body panel removal and installation, seat removal, cargo box mechanisms (for X2 models).
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel tank, EFI diagnostics.
Cooling System:
Radiator, cooling fan, thermostat, coolant hoses, coolant specifications and capacity.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes (oil, coolant, brake fluid, differential fluid), filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation (OBD-II if applicable to the EFI system), symptom-based troubleshooting guides.
Repair:
Step-by-step disassembly and reassembly instructions for all major components and systems.
Overhaul:
Complete engine and transmission rebuild procedures.
Diagnostics:
EFI system diagnostics, electrical system testing, component testing.
Wiring:
Comprehensive electrical wiring diagrams with component identification.
Technical Depth
Depth:
Comprehensive (Covers basic maintenance to full engine and transmission rebuilds, detailed diagnostics).
Illustrations:
Illustrated with clear step-by-step instructions.
Technical Data:
Includes specifications, torque values, clearances, fluid capacities, and diagnostic data.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable PDF (standard for professional manuals).
Print Quality
Quality:
High-quality (implied by 'clear step-by-step instructions' and 'detailed file').
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 700:
700cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI
Engine Type 800:
800cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI
Bore Stroke 700:
Not specified in product info, but typically around 90mm x 55mm for the 700cc twin.
Bore Stroke 800:
Not specified in product info, but typically around 93.5mm x 57.5mm for the 800cc twin.
Performance
Horsepower 700:
Approximately 50-55 HP (typical for this engine size and era).
Horsepower 800:
Approximately 55-60 HP (typical for this engine size and era).
Torque:
Strong low-end torque suitable for hauling and towing, exact figures vary by model but generally in the 45-50 lb-ft range.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body.
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended).
Ignition
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic advance, controlled by ECU.
🔧 Transmission
Standard
Transmission Type:
Automatic (Polaris Variable Transmission - PVT) with High/Low range and Reverse.
Optional
Optional Transmission:
N/A (Automatic PVT is standard across these models).
Features
Clutch System:
Dual centrifugal clutch system with drive and driven clutches.
Drive System:
On-Demand All-Wheel Drive (AWD) with 2WD/AWD selector.
📐 Dimensions
Exterior
Length:
Varies slightly by model, typically around 81-83 inches.
Width:
Varies slightly by model, typically around 46-48 inches.
Height:
Varies slightly by model, typically around 47-49 inches.
Cargo
Rear Cargo Capacity X2:
X2 models feature a converting rear cargo bed with a capacity typically around 200-300 lbs when in utility mode.
Weights
Dry Weight:
Approximately 640-690 lbs, depending on the specific model and equipment.
Towing Capacity:
1500 lbs.
Ground Clearance:
Approximately 10-12 inches.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically rated by standard automotive safety organizations like NHTSA or IIHS).
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
AWD System:
On-Demand AWD provides enhanced traction in slippery conditions.
Passive Features
Roll Cage:
N/A (ATVs do not have integrated roll cages unless aftermarket installed).
Seatbelts:
N/A (ATVs typically use handlebar grips, not seatbelts).
Lighting:
Dual headlights, taillight, and brake light for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Base model, typically no advanced infotainment. May have a basic gauge cluster (speedometer, odometer, fuel gauge, tachometer).
Driver Assistance
Driver Assistance Features:
On-Demand AWD is the primary driver-assist technology for traction.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100 hours or annually, whichever comes first. (Refer to manual for exact specification).
Air Filter Cleaning:
Check and clean every 20 hours or more frequently in dusty conditions. Replace as needed.
Spark Plug Replacement:
Approximately every 100-200 hours. (Refer to manual for specific type and gap).
Transmission Belt Inspection:
Inspect for wear and damage every 50-100 hours. Replace if worn or damaged.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 Synthetic 0W-40 or equivalent SAE 0W-40 API SG or higher motorcycle specific oil.
Engine Oil Capacity:
Approximately 2.1 US quarts (2.0 liters) with filter change. (Verify in manual).
Coolant Type:
Ethylene glycol based antifreeze/coolant (e.g., Polaris brand or equivalent) with corrosion inhibitors. Mix 50/50 with distilled water.
Coolant Capacity:
Approximately 4.8 US quarts (4.5 liters). (Verify in manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Gearcase Oil Type:
Polaris HP Synthetic Gearcase Lubricant (or equivalent SAE 75W-90 synthetic gear oil).
Gearcase Oil Capacity:
Front and Rear Differentials: Approximately 8-10 oz each. (Verify in manual).
Known Issues
Typical Problems:
Possible issues include PVT belt wear, starter solenoid failures, fuel pump issues, occasional starter motor problems, and charging system (stator/rectifier) concerns. Regular maintenance is key to longevity.
📚 Vehicle History
Brand Heritage
Polaris History:
Polaris Industries, founded in 1954, is a leading manufacturer of powersports vehicles, known for its innovation in snowmobiles, ATVs, and UTVs.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving over years to incorporate more powerful engines, advanced suspension, and rider-focused features like the X2's versatility.
Production
Production Period:
The 700 and 800cc engines were prominent in Polaris ATVs during the mid-to-late 2000s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2008 models are not readily available in general product information. Polaris ATVs consistently receive positive reviews for performance and capability in industry publications.
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