Polaris Sportsman XP 550 EPS 2009-2011 Factory Workshop Service Repair Manual


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Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your Polaris. Read and print pages directly from the CD, or copy the entire manual to your hard drive.


Pages: 350+


Models Covered :

2009 Version Compatible with :

Polaris Sportsman XP 550 2009
Polaris Sportsman XP 550 2010
Polaris Sportsman XP 550 2011
Polaris Sportsman XP 550 EPS 2009
Polaris Sportsman XP 550 EPS 2010
Polaris Sportsman XP 550 EPS 2011


Manual Covers :


General Information :
Vehicle Identification
Vehicle Information
Specifications
Misc. Specifications and Charts

Maintenance :
Periodic Maintenance Chart
Lubricants / Service Products
General Vehicle Inspection and Maintenance
Fuel System and Air Intake
Engine
Transmission and Gearcases
Cooling System
PVT, final Drive, Wheel and Tire
Electrical and Ignition System
Steering
Suspension
Brake System
Maintenance Log

Electronic Fuel Injection :
Special Tools
Fuel Tank
Fuel Line
EFI Service Notes
EFI System Layout
EFI Components
Electronic Fuel Injection
Electronic Control Unit
Fuel Pump Assembly
Fuel Pressure Regulator
Fuel Injector
Crankcshaft Position Sensor
Temp, Manifold Absolute Pressure Sensor
Idle Air control
Throttle Position Sensor
Engine Coolant Temperature Sensor
Ignition Coil
Fuel System Troubleshooting
EFI Diagnostics
EFI System Breakout-Diagrams

Cooling System :
Special Tools
Torque Specifications
Cooling System
Radiator
Water Pump Service
Thermostat
Troubleshooting

Engine :
Special Tools
Specifications
General Engine Service
Engine Disassembly Top End
Engine Disassembly Lower End
Engine Assembly Top End
Engine Assembly Lower ned
Troubleshooting

Transmission :
Transmission Specifications
Shift Linkage , Gear Selector
Transmission Service
Troubleshooting

Clutching
Special Tools and Supplies
Torque Specifications
PVT System Overview
PVT System Service
Drive Belt
Drive Clutch Service
Troubleshooting

Final Drive :
General Specifications
Wheels
Wheel Hubs
Front Bearing Carrier
Front Drive Shaft
Front Propshaft
Propshaft U Joint Service
Front Gearcase Centralized Hilliard
Rear Bearing Carrier
Rear Drive Shaft
Drive Shaft Service
Rear Propshaft
Rear Gearcase

Body , Frame :
Torque Specifications
Decal Replacement
Specifal Tools
Seat and Side Panels
Front Rack
Front Bumper
Mud Guards
Footwells
Front Cab
Rear Rack
Rear Bumper Covers
Rear Cab
Headlight Pod
Main Frame

Steering , Suspension :
General Specifications
Handlebar
Steering
Steering Tie Rod
Front A-Arms
Ball Join Service
Rear A-Arms
Rear Stabilizer Bar
Shocks , Springs

Brakes :
Specifications
Brake System Service Notes
Brake Noise Troubleshooting
Hydraulic Brake System Operation
Brake System Exploded View
Brake Bleeding
Hand Brake Master Cylinder
Foot Brake Master Cylinder
Brakes Pads
Caliper Service
Brake Disc Service
Troubleshooting

Electrical :
General Information
Instrument Cluster
Ignition Switch
ADC , 4x4 , 2x4 Switch
Off, Run LH Switch
Reverse Override , Mode Button
Head Lamp Switch
Electronic Throttle Control Switch
Gear Selector Switch
Speed Sensor
Brake Switch
AWD , ADC Coils
Relays
Fuses
Fuse Box Layout
Lights
Charging System
Battery Service
Starter Motor
Instrument Cluster Troubleshooting
Electronic Power Steering
Electronic Break Out Diagrams
Controller Area Network

Wiring Diagrams

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.


Language: English
Format: PDF


COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.)
Windows/Mac/Tablet/Phone Friendly
32 / 64 bit