The Polaris Xplorer 500 SM 1996-2003 Factory Service Repair Manual is your comprehensive guide to maintaining and repairing your ATV. This detailed manual provides step-by-step instructions and detailed illustrations covering everything from basic maintenance to complex repairs. You'll find information on engine, fuel system, body, suspension, clutch, transmission, final drive, brakes, electrical, and international specifications. Complete diagnostic and repair procedures are outlined, ensuring you have the knowledge and tools to address any issue. The manual also includes a maintenance schedule and procedures to help prevent future damage to your Polaris Xplorer 500 SM. With over 504 pages of detailed information, this manual equips you to handle any repair or maintenance task efficiently and with confidence.

The Polaris Xplorer 500 SM, manufactured from 1996 to 2003, was a popular all-terrain vehicle (ATV) known for its versatility and rugged dependability. This machine was designed to tackle a wide range of terrains, from challenging trails to demanding off-road adventures. The Xplorer 500 SM was powered by a 499cc, liquid-cooled, two-cylinder engine, producing ample power for both recreational riding and utility tasks. This engine was paired with a six-speed manual transmission, allowing riders to select the appropriate gear for various conditions. The ATV featured a robust suspension system, consisting of independent double A-arms in the front and a swingarm rear suspension, providing a comfortable ride and excellent handling capabilities. The Xplorer 500 SM was equipped with a high-performance braking system, ensuring effective stopping power on all types of terrain.

The Polaris Xplorer 500 SM emerged as a popular choice among both recreational riders and utility users due to its blend of performance, durability, and versatility. The ATV's spacious cargo capacity allowed for easy hauling of equipment, making it suitable for tasks such as hunting, fishing, and farm work. Its comfortable riding position and intuitive controls made it ideal for extended trail rides and exhilarating off-road adventures. While the Xplorer 500 SM has been discontinued, it remains a sought-after and highly capable ATV, with a dedicated following of enthusiasts who value its reliability and performance. The availability of comprehensive factory service repair manuals for this model ensures that owners can maintain and repair their Xplorer 500 SMs for years to come.