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2007 PONTIAC G5 Service Repair Manual

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🏷️ Basic Information Identification Make: Pontiac Model: G5 Year: 2007 Generation Generation Designation: First Generation Generation Years: 2005-2010 (Global platform basis) Codes Platform Code: GM Delta platform 👋 Introduction Market Position Vehicle Segment: Compact car, subcompact coupe. Target Audience: Younger buyers, budget-conscious consumers, individuals seeking a sporty yet affordable coupe. Competitive Analysis Key Competitors: Honda Civic Coupe, Toyota Corolla Coupe (later models), Ford Focus Coupe, Mitsubishi Eclipse, Hyundai Tiburon. Key Features Manual Strengths: Detailed diagrams, step-by-step instructions, manufacturer specifications, comprehensive coverage, instant access. Vehicle Strengths: Affordable price, sporty styling, efficient Ecotec engines, GM Delta platform sharing for potential parts interchangeability. 📋 Manual Details Coverage Areas Engine Coverage: 2.2L Ecotec, 2.4L Ecotec Drivetrain Coverage: Front-Wheel Drive (FWD) Body Styles Covered: Coupe (2-door) Page Count Estimated Page Count: Extensive (Specific count not provided, typical for full service manuals: 1000+ pages) Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, rings, crankshaft, camshaft, timing system, lubrication system, cooling system. Engine Performance: Fuel system, ignition system, emissions control systems, turbocharging (if applicable), engine diagnostics. Transmission: Manual transmission (M30/M20 variants), Automatic transmission (4T45-E). Clutch, torque converter, gear selection, hydraulic controls, service and repair. Brakes: Front disc, rear drum (standard). ABS system, hydraulic lines, calipers, rotors, brake pads, parking brake, bleeding procedures. Suspension: Front McPherson strut, rear torsion beam. Springs, shock absorbers, control arms, ball joints, wheel bearings, alignment specifications. Steering: Rack and pinion steering, power steering system (hydraulic or electric assist), steering column, tie rod ends. Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems, horn. HVAC: Heating, ventilation, and air conditioning (HVAC) system. Blower motor, evaporator, condenser, refrigerant handling, climate controls. Body And Frame: Exterior panels, doors, hood, trunk lid, bumpers, glass, seals, interior trim, body repair, rust prevention. Chassis Electrical: Instrument panel, gauges, switches, power windows, power door locks, remote keyless entry, interior lighting. Procedures Included Preventive Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common problem identification and solutions. Repair Procedures: Step-by-step repair instructions for all major vehicle systems, including component removal, disassembly, inspection, repair, and reassembly. Diagnostics: OBD-II system diagnostics, fault code interpretation, use of scan tools, sensor testing. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, including connector pinouts and component locations. Technical Depth Depth Level: Comprehensive: Covers routine maintenance, minor repairs, major component overhauls, and advanced diagnostics. User Suitability: Suitable for DIY enthusiasts and professional mechanics alike, with clear instructions and detailed diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within PDF reader. Print Quality Printability: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Software Requirements PDF Reader: Adobe PDF Reader Decompression Software: WinZip (or equivalent) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code 1: LDA (2.2L Ecotec) Displacement 1: 2198 cc (2.2 L) Configuration 1: Inline 4-cylinder, DOHC, 16-valve Horsepower 1: 140-145 hp @ 5600 rpm (approx.) Torque 1: 140-150 lb-ft @ 4000 rpm (approx.) Fuel System 1: Multi-point Fuel Injection (MPI) Secondary Engine Engine Code 2: LE8 (2.4L Ecotec) Displacement 2: 2384 cc (2.4 L) Configuration 2: Inline 4-cylinder, DOHC, 16-valve, Variable Valve Timing (VVT) Horsepower 2: 171-173 hp @ 6600 rpm (approx.) Torque 2: 163-167 lb-ft @ 4500 rpm (approx.) Fuel System 2: Multi-point Fuel Injection (MPI) Fuel Type Fuel Requirement: Regular Unleaded Gasoline (87 octane recommended) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., M30/M20 family) Optional Optional Transmission: 4-speed Automatic Transmission (4T45-E) Features Clutch Type: Single Dry Plate Clutch (Manual) Automatic Features: Torque Converter, Electronic Controls Fluid Specs Manual Transmission Fluid: API GL-4 SAE 75W-85 (Specific GM part numbers like 12346894 often cited for GM manuals) Automatic Transmission Fluid: Dexron-VI 📐 Dimensions Exterior Length: Approx. 171.7 inches (4361 mm) Width: Approx. 67.9 inches (1725 mm) Height: Approx. 55.4 inches (1407 mm) Wheelbase: Approx. 103.4 inches (2626 mm) Weights Curb Weight: Approx. 2750 - 2900 lbs (1247 - 1315 kg), varies by engine and trim Gross Vehicle Weight Rating: Typically around 3700-3900 lbs (1678-1769 kg) Cargo Trunk Volume: Approx. 13.0 - 14.0 cu ft (368 - 396 L) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for Cobalt counterpart tested) NHTSA Front Impact Passenger: Good (for Cobalt counterpart tested) IIHS Front Offset Score: Acceptable (for Cobalt counterpart tested) Active Features ABS: Standard (4-wheel ABS with front discs/rear drums) Traction Control: Available on higher trims or with specific packages. Stability Control: Not widely available or standard for 2007 G5. Passive Features Airbags: Standard: Front driver and passenger airbags. Optional: Front side-impact airbags. Seatbelts:...
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2007 PONTIAC G5 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
G5
Year:
2007
Generation
Generation Designation:
First Generation
Generation Years:
2005-2010 (Global platform basis)
Codes
Platform Code:
GM Delta platform
👋 Introduction
Market Position
Vehicle Segment:
Compact car, subcompact coupe.
Target Audience:
Younger buyers, budget-conscious consumers, individuals seeking a sporty yet affordable coupe.
Competitive Analysis
Key Competitors:
Honda Civic Coupe, Toyota Corolla Coupe (later models), Ford Focus Coupe, Mitsubishi Eclipse, Hyundai Tiburon.
Key Features
Manual Strengths:
Detailed diagrams, step-by-step instructions, manufacturer specifications, comprehensive coverage, instant access.
Vehicle Strengths:
Affordable price, sporty styling, efficient Ecotec engines, GM Delta platform sharing for potential parts interchangeability.
📋 Manual Details
Coverage Areas
Engine Coverage:
2.2L Ecotec, 2.4L Ecotec
Drivetrain Coverage:
Front-Wheel Drive (FWD)
Body Styles Covered:
Coupe (2-door)
Page Count
Estimated Page Count:
Extensive (Specific count not provided, typical for full service manuals: 1000+ pages)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, rings, crankshaft, camshaft, timing system, lubrication system, cooling system.
Engine Performance:
Fuel system, ignition system, emissions control systems, turbocharging (if applicable), engine diagnostics.
Transmission:
Manual transmission (M30/M20 variants), Automatic transmission (4T45-E). Clutch, torque converter, gear selection, hydraulic controls, service and repair.
Brakes:
Front disc, rear drum (standard). ABS system, hydraulic lines, calipers, rotors, brake pads, parking brake, bleeding procedures.
Suspension:
Front McPherson strut, rear torsion beam. Springs, shock absorbers, control arms, ball joints, wheel bearings, alignment specifications.
Steering:
Rack and pinion steering, power steering system (hydraulic or electric assist), steering column, tie rod ends.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems, horn.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system. Blower motor, evaporator, condenser, refrigerant handling, climate controls.
Body And Frame:
Exterior panels, doors, hood, trunk lid, bumpers, glass, seals, interior trim, body repair, rust prevention.
Chassis Electrical:
Instrument panel, gauges, switches, power windows, power door locks, remote keyless entry, interior lighting.
Procedures Included
Preventive Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, common problem identification and solutions.
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, including component removal, disassembly, inspection, repair, and reassembly.
Diagnostics:
OBD-II system diagnostics, fault code interpretation, use of scan tools, sensor testing.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, including connector pinouts and component locations.
Technical Depth
Depth Level:
Comprehensive: Covers routine maintenance, minor repairs, major component overhauls, and advanced diagnostics.
User Suitability:
Suitable for DIY enthusiasts and professional mechanics alike, with clear instructions and detailed diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF reader.
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Software Requirements
PDF Reader:
Adobe PDF Reader
Decompression Software:
WinZip (or equivalent)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
LDA (2.2L Ecotec)
Displacement 1:
2198 cc (2.2 L)
Configuration 1:
Inline 4-cylinder, DOHC, 16-valve
Horsepower 1:
140-145 hp @ 5600 rpm (approx.)
Torque 1:
140-150 lb-ft @ 4000 rpm (approx.)
Fuel System 1:
Multi-point Fuel Injection (MPI)
Secondary Engine
Engine Code 2:
LE8 (2.4L Ecotec)
Displacement 2:
2384 cc (2.4 L)
Configuration 2:
Inline 4-cylinder, DOHC, 16-valve, Variable Valve Timing (VVT)
Horsepower 2:
171-173 hp @ 6600 rpm (approx.)
Torque 2:
163-167 lb-ft @ 4500 rpm (approx.)
Fuel System 2:
Multi-point Fuel Injection (MPI)
Fuel Type
Fuel Requirement:
Regular Unleaded Gasoline (87 octane recommended)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., M30/M20 family)
Optional
Optional Transmission:
4-speed Automatic Transmission (4T45-E)
Features
Clutch Type:
Single Dry Plate Clutch (Manual)
Automatic Features:
Torque Converter, Electronic Controls
Fluid Specs
Manual Transmission Fluid:
API GL-4 SAE 75W-85 (Specific GM part numbers like 12346894 often cited for GM manuals)
Automatic Transmission Fluid:
Dexron-VI
📐 Dimensions
Exterior
Length:
Approx. 171.7 inches (4361 mm)
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 55.4 inches (1407 mm)
Wheelbase:
Approx. 103.4 inches (2626 mm)
Weights
Curb Weight:
Approx. 2750 - 2900 lbs (1247 - 1315 kg), varies by engine and trim
Gross Vehicle Weight Rating:
Typically around 3700-3900 lbs (1678-1769 kg)
Cargo
Trunk Volume:
Approx. 13.0 - 14.0 cu ft (368 - 396 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for Cobalt counterpart tested)
NHTSA Front Impact Passenger:
Good (for Cobalt counterpart tested)
IIHS Front Offset Score:
Acceptable (for Cobalt counterpart tested)
Active Features
ABS:
Standard (4-wheel ABS with front discs/rear drums)
Traction Control:
Available on higher trims or with specific packages.
Stability Control:
Not widely available or standard for 2007 G5.
Passive Features
Airbags:
Standard: Front driver and passenger airbags. Optional: Front side-impact airbags.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System Options:
Standard AM/FM/CD player, optional premium audio system with satellite radio and MP3 capability.
Display Features:
Digital clock, basic information display in instrument cluster. No advanced touchscreen infotainment.
Driver Assistance
Cruise Control:
Available on higher trims or as an option.
Connectivity
Auxiliary Input:
Available on some models for connecting external audio devices.
Remote Keyless Entry:
Available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic or synthetic blend oil).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 100,000 miles (160,000 km) with recommended iridium spark plugs.
Cabin Air Filter:
Inspect annually, replace every 15,000-20,000 miles (24,000-32,000 km) or as needed.
Fluid Specifications
Engine Oil Type 1:
SAE 5W-30 (Synthetic or Synthetic Blend recommended for Ecotec engines)
Engine Oil Capacity 1:
Approx. 4.5 quarts (4.3 L) with filter for 2.2L Ecotec
Engine Oil Capacity 2:
Approx. 5.0 quarts (4.7 L) with filter for 2.4L Ecotec
Coolant Type:
GM P/N 1052859 (Orange) or equivalent Dex-Cool compliant coolant (pre-mixed 50/50)
Coolant Capacity:
Approx. 7.0 - 7.5 quarts (6.6 - 7.1 L)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
GM P/N 89021182 (Dexron III/VI compatible) or equivalent
Known Issues
Common Problem 1:
Engine oil leaks from valve cover gasket or oil pan gasket.
Common Problem 2:
Catalytic converter failure or O2 sensor issues, leading to check engine light.
Common Problem 3:
Suspension component wear, such as ball joints and control arm bushings, leading to clunking noises.
Common Problem 4:
Power steering pump or rack issues (depending on system type).
Common Problem 5:
HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was a performance-oriented division of General Motors known for its sporty styling and accessible performance. The G5 aimed to fill a niche within Pontiac's lineup.
Model Evolution
G5 Genesis:
The Pontiac G5 is a rebadged and restyled version of the Chevrolet Cobalt coupe, introduced in 2005 as the Pontiac Pursuit in Canada and later rebranded as the G5 in the US for the 2007 model year. It shares its platform and many mechanical components with the Chevrolet Cobalt and the Opel Astra G platform.
Production
Production Location:
Lordstown, Ohio, USA (Assembly plant for Cobalt/G5)
Production Years:
2007-2009 (US Market)
🏆 Awards & Recognition
Recognitions
Safety Recognition:
As the G5 is a rebadge of the Cobalt, safety ratings are often based on Cobalt testing. The Cobalt received 'Good' ratings in frontal impacts from IIHS and NHTSA, and 'Acceptable' in some offset frontal tests.
Segment Awards:
The G5/Cobalt was generally considered a competent, if not class-leading, compact coupe in its segment during its production run.
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