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Pontiac Montana Sv6 Complete Service Repair Manual 2005-2009

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🏷️ Basic Information Identification Make: Pontiac Model: Montana SV6 Product Name: Pontiac Montana SV6 Complete Service Repair Manual 2005-2009 Codes Platform Code: GM U platform (extended wheelbase version, often referred to as the "Minivan" platform) 👋 Introduction Market Position Market Position: Targeted at owners and independent repair shops seeking comprehensive, factory-level repair information for the Pontiac Montana SV6 minivan. Competitive Analysis Competitive Advantage: Provides specific, dealership-level repair data, avoiding generic information. Offers a convenient, digital format with print-on-demand functionality. Key Features Key Features List: • Model-specific repair procedures • Comprehensive A-Z coverage • High-quality diagrams and illustrations • Detailed wiring schematics • Troubleshooting guides • Printable pages for workshop use • Digital format for easy access and storage 📋 Manual Details Coverage Areas Model Years Covered: 2005, 2006, 2007, 2008, 2009 Trim Levels Covered: All models and trims Page Count Page Count: Not specified, but described as comprehensive and covering A-Z repairs. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Compatibility: All Versions of Windows AND Mac Additional Software Requirements: Adobe PDF Reader, Winzip (free) 📖 Manual Coverage Systems Covered Systems Covered List: • Maintenance • Engine • Control System • Mechanical • Fuel Service Specifications • Emission Control • Intake/Exhaust • Cooling System • Lube System • Ignition System • Starting System • Charging System • Automatic Transmission • Clutch (for automatic) • Manual Transmission (if applicable, though SV6 primarily auto) • Transfer Case/Propeller Shaft • Drive Shaft • Differential • Axle • Suspension System • Tire and Wheel • Brake Control System • Brake System • Parking Brake System • Steering Column • Power Steering System • Air Conditioning System • Supplemental Restraint System (SRS) • Seat Belt System • Engine Immobilizer System • Cruise Control System • Wiper and Washer System • Door Lock System • Meter/Instrument Cluster • Audio/Visual Systems • Horn System • Windshield/Glass/Mirrors • Instrument Panel • Seats • Engine Hood/Doors • Exterior and Interior Components • Electrical System • Multiplex/CAN Communication Procedures Included Procedures Included List: • Scheduled Maintenance • Routine Inspections • Component Diagnostics • Troubleshooting Procedures • Step-by-step Repair Instructions • Assembly and Disassembly • Fluid Level Checks and Changes • Filter Replacements • Brake System Service • Suspension and Steering Alignment • Engine Tune-ups • Fuel System Diagnosis and Repair • Emissions System Service • Cooling System Flush and Repair • Lubrication Procedures • Starting and Charging System Testing • Transmission Service and Repair • Drivetrain Component Repair • Electrical System Troubleshooting • Wiring Schematic Interpretation • Air Conditioning System Servicing • SRS System Diagnosis • Body Panel Repair and Adjustment • Interior Trim Replacement Technical Depth Technical Depth: Factory highly detailed, complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Equivalent to dealership technician manuals. Covers A-Z repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: All pages are printable, with the ability to blow up images and print enlarged copies. Binding Type Binding Type: Digital (PDF) - No physical binding, user prints as needed. Paper Type Paper Type For Printing: User-selected based on printing needs (standard or heavy-duty paper). ⚙️ Engine Specifications Primary Engine Engine Type: 3.9L V6 OHV (Overhead Valve), specifically the High Output (HO) version with Variable Valve Timing (VVT) for later models within the range. Performance Horsepower: Approximately 201 hp @ 4900 rpm (for the 3.9L V6 OHV with VVT). Torque: Approximately 243 lb-ft @ 3200 rpm (for the 3.9L V6 OHV with VVT). Fuel System Fuel System Type: Multi-port Fuel Injection (MPI) Engine Codes Engine Code Example: LGD (for the 3.9L V6 OHV with VVT) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Optional Optional Transmission: None offered for the SV6 trim; it was exclusively automatic. Features Transmission Features: Adaptive electronic control, likely with a manual shift mode or 'Tap-Up/Tap-Down' capability on some models. 📐 Dimensions Exterior Wheelbase: Approximately 126 inches (3200 mm) Length: Approximately 202.5 inches (5144 mm) Width: Approximately 72.5 inches (1841 mm) Height: Approximately 68.6 inches (1742 mm) Weights Curb Weight: Approximately 4,200 - 4,400 lbs (1905 - 2000 kg), varies with options. Cargo Cargo Volume Behind 3Rd Row: Approximately 24.4 cubic feet (0.69 m³) Cargo Volume Behind 2Nd Row: Approximately 93.5 cubic feet (2.65 m³) Cargo Volume Max With 2Nd And 3Rd Row Folded: Approximately 137.6 cubic feet (3.90 m³) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Typically 5-star for driver and passenger (check specific model year and testing protocols for precise ratings). NHTSA Side Impact Crash Test Rating: Typically 5-star for front and rear occupants (check specific model year and testing protocols for precise ratings). Active Features Active Safety Features Common: • Anti-lock Braking System (ABS) • Traction Control System (TCS) • StabiliTrak Electronic Stability Control (ESC) (often standard or available) Passive Features Passive Safety Features Common: •...
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Pontiac Montana Sv6 Complete Service Repair Manual 2005-2009
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Montana SV6
Product Name:
Pontiac Montana SV6 Complete Service Repair Manual 2005-2009
Codes
Platform Code:
GM U platform (extended wheelbase version, often referred to as the "Minivan" platform)
👋 Introduction
Market Position
Market Position:
Targeted at owners and independent repair shops seeking comprehensive, factory-level repair information for the Pontiac Montana SV6 minivan.
Competitive Analysis
Competitive Advantage:
Provides specific, dealership-level repair data, avoiding generic information. Offers a convenient, digital format with print-on-demand functionality.
Key Features
Key Features List:
• Model-specific repair procedures
• Comprehensive A-Z coverage
• High-quality diagrams and illustrations
• Detailed wiring schematics
• Troubleshooting guides
• Printable pages for workshop use
• Digital format for easy access and storage
📋 Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Trim Levels Covered:
All models and trims
Page Count
Page Count:
Not specified, but described as comprehensive and covering A-Z repairs.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Compatibility:
All Versions of Windows AND Mac
Additional Software Requirements:
Adobe PDF Reader, Winzip (free)
📖 Manual Coverage
Systems Covered
Systems Covered List:
• Maintenance
• Engine
• Control System
• Mechanical
• Fuel Service Specifications
• Emission Control
• Intake/Exhaust
• Cooling System
• Lube System
• Ignition System
• Starting System
• Charging System
• Automatic Transmission
• Clutch (for automatic)
• Manual Transmission (if applicable, though SV6 primarily auto)
• Transfer Case/Propeller Shaft
• Drive Shaft
• Differential
• Axle
• Suspension System
• Tire and Wheel
• Brake Control System
• Brake System
• Parking Brake System
• Steering Column
• Power Steering System
• Air Conditioning System
• Supplemental Restraint System (SRS)
• Seat Belt System
• Engine Immobilizer System
• Cruise Control System
• Wiper and Washer System
• Door Lock System
• Meter/Instrument Cluster
• Audio/Visual Systems
• Horn System
• Windshield/Glass/Mirrors
• Instrument Panel
• Seats
• Engine Hood/Doors
• Exterior and Interior Components
• Electrical System
• Multiplex/CAN Communication
Procedures Included
Procedures Included List:
• Scheduled Maintenance
• Routine Inspections
• Component Diagnostics
• Troubleshooting Procedures
• Step-by-step Repair Instructions
• Assembly and Disassembly
• Fluid Level Checks and Changes
• Filter Replacements
• Brake System Service
• Suspension and Steering Alignment
• Engine Tune-ups
• Fuel System Diagnosis and Repair
• Emissions System Service
• Cooling System Flush and Repair
• Lubrication Procedures
• Starting and Charging System Testing
• Transmission Service and Repair
• Drivetrain Component Repair
• Electrical System Troubleshooting
• Wiring Schematic Interpretation
• Air Conditioning System Servicing
• SRS System Diagnosis
• Body Panel Repair and Adjustment
• Interior Trim Replacement
Technical Depth
Technical Depth:
Factory highly detailed, complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Equivalent to dealership technician manuals. Covers A-Z repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
All pages are printable, with the ability to blow up images and print enlarged copies.
Binding Type
Binding Type:
Digital (PDF) - No physical binding, user prints as needed.
Paper Type
Paper Type For Printing:
User-selected based on printing needs (standard or heavy-duty paper).
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.9L V6 OHV (Overhead Valve), specifically the High Output (HO) version with Variable Valve Timing (VVT) for later models within the range.
Performance
Horsepower:
Approximately 201 hp @ 4900 rpm (for the 3.9L V6 OHV with VVT).
Torque:
Approximately 243 lb-ft @ 3200 rpm (for the 3.9L V6 OHV with VVT).
Fuel System
Fuel System Type:
Multi-port Fuel Injection (MPI)
Engine Codes
Engine Code Example:
LGD (for the 3.9L V6 OHV with VVT)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission
Optional
Optional Transmission:
None offered for the SV6 trim; it was exclusively automatic.
Features
Transmission Features:
Adaptive electronic control, likely with a manual shift mode or 'Tap-Up/Tap-Down' capability on some models.
📐 Dimensions
Exterior
Wheelbase:
Approximately 126 inches (3200 mm)
Length:
Approximately 202.5 inches (5144 mm)
Width:
Approximately 72.5 inches (1841 mm)
Height:
Approximately 68.6 inches (1742 mm)
Weights
Curb Weight:
Approximately 4,200 - 4,400 lbs (1905 - 2000 kg), varies with options.
Cargo
Cargo Volume Behind 3Rd Row:
Approximately 24.4 cubic feet (0.69 m³)
Cargo Volume Behind 2Nd Row:
Approximately 93.5 cubic feet (2.65 m³)
Cargo Volume Max With 2Nd And 3Rd Row Folded:
Approximately 137.6 cubic feet (3.90 m³)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Typically 5-star for driver and passenger (check specific model year and testing protocols for precise ratings).
NHTSA Side Impact Crash Test Rating:
Typically 5-star for front and rear occupants (check specific model year and testing protocols for precise ratings).
Active Features
Active Safety Features Common:
• Anti-lock Braking System (ABS)
• Traction Control System (TCS)
• StabiliTrak Electronic Stability Control (ESC) (often standard or available)
Passive Features
Passive Safety Features Common:
• Frontal Airbags (Driver and Passenger)
• Side Impact Airbags (often seat-mounted)
• Overhead Curtain Airbags (for all rows)
• Three-point Seat Belts (all positions)
• Pretensioners and Load Limiters for front seat belts
• Child Seat Anchors (LATCH system)
💡 Technology Features
Infotainment
Infotainment Options Common:
• AM/FM stereo with CD player
• Optional rear-seat entertainment system (DVD player)
• Optional premium audio systems
• OnStar communications system (available on most models)
Driver Assistance
Driver Assistance Features:
• Cruise Control
• Rear Parking Assist (optional)
• Power adjustable pedals (optional)
Connectivity
Connectivity Features:
OnStar system provided telematics services including emergency assistance, remote diagnostics, and navigation prompts (depending on subscription).
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 7,500 miles or 6 months, or based on the Oil Life Monitoring System (OLMS). Consult manual for precise OLMS calibration.
Tire Rotation Interval:
Every 7,500 miles (aligns with oil changes).
Transmission Fluid Change Interval:
Recommended around 100,000 miles under normal driving conditions, or more frequently under severe conditions. The manual will specify the exact fluid type and procedure.
Coolant Flush Interval:
Initial flush at 100,000 miles, then every 50,000 miles thereafter. Use Dex-Cool coolant.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 Synthetic Blend or Full Synthetic. GM specification: GM6094M.
Automatic Transmission Fluid Specification:
Dexron VI Automatic Transmission Fluid (ATF). Capacity: Approximately 5.0 quarts (4.7 liters) for a drain and fill.
Coolant Specification:
GM Engineering Standard 6247M (Dex-Cool, Orange colored, Extended Life).
Brake Fluid Specification:
DOT 3
Known Issues
Known Issues Common:
• Power steering pump leaks or noise
• Transmission shifting issues or solenoid failures
• Power sliding door motor or track problems
• Catalytic converter premature failure
• Wheel bearing premature wear
• Check engine light due to various sensor failures (e.g., O2 sensors, MAF sensor)
📚 Vehicle History
Brand Heritage
Brand Heritage Context:
Pontiac was a division of General Motors, known for its performance-oriented and youthful image. The Montana was Pontiac's entry into the minivan segment, a rebadged and sportier variant of the GM minivan platform.
Model Evolution
Model Evolution Context:
The Montana SV6 was an evolution of the original Pontiac Montana minivan (which itself was based on the Chevrolet Venture, Oldsmobile Silhouette, and Buick Terraza). The SV6 designation often implied a sportier package or an updated version of the platform.
Production
Production Years For Sv6 Variant:
This specific manual covers the later iteration of the GM minivan platform, including the SV6, from 2005 to 2009. The overall GM minivan platform ran from 1997 through 2009.
Manufacturing Plant Example:
General Motors' Doraville Assembly Plant in Doraville, Georgia, was a primary manufacturing location for these minivans.
🏆 Awards & Recognition
Recognitions
Initial Release Reception:
The GM minivan platform received various awards and positive reviews upon its initial release in the late 1990s for its innovative features like integrated child seats and Stow 'n Go style seating (though specific awards for the Montana SV6 variant are less commonly cited individually).
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