Porsche 944 (944 944S 944 turbo) 1982-1991 Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 944 Variant: 944, 944S, 944 Turbo Production Years Covered: 1982-1991 Codes Chassis Codes: 944, 944S, 944 Turbo 👋 Introduction Market Position Segment: Sports Coupe/Grand Tourer Competitive Analysis Competitors: BMW 3 Series (E30), Toyota Supra, Nissan 300ZX, Chevrolet Camaro, Ford Mustang Key Features Platform: Transaxle layout (engine front, transmission rear) for balanced weight distribution. Design: Pininfarina-designed body, aerodynamic and distinctive styling. Performance Focus: Emphasis on handling, braking, and driver engagement. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and repair procedures for Porsche 944, 944S, and 944 Turbo models Specific Systems: General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit (Engine), Lower Unit (Drivetrain/Transmission), Bracket Unit (Chassis/Suspension/Brakes), Maintenance, Index, Appendix Page Count Estimated Page Count: Comprehensive (Exact count not specified, but implied to be extensive given the detail of coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Electronic (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (various configurations), fuel delivery, ignition, cooling, exhaust, transmission (manual and automatic options), clutch, driveshafts, differentials. Chassis: Suspension (front and rear), steering system, braking system (including ABS where applicable), wheel and tire specifications, chassis components, body structure. Electrical: Complete electrical schematics, wiring diagrams, lighting systems, ignition system, starter, alternator, battery, instrument panel, comfort and convenience features, troubleshooting of electrical faults. Bodywork: Body panel removal and installation, door mechanisms, interior trim, glass, seals, bumpers, aerodynamic components. Procedures Included Diagnostics: Systematic troubleshooting guides for common and uncommon issues, diagnostic procedures for engine performance, electrical faults, and mechanical systems. Maintenance: Routine maintenance tasks, fluid changes, filter replacements, lubrication, inspection schedules, belt replacements, brake service, tune-up procedures. Repair Rebuild: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and adjustments to complete engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and diagnostic flowcharts. 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Zoom Capability: High (zoom in anywhere on computer for clarity) Binding Type Type: Digital (N/A for physical binding) Paper Type Type: Digital (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine 944 Base: 2.5L Inline-4 (M44.01/M44.02) 944S: 2.5L Inline-4, 16-valve (M44.06) 944 Turbo (951): 2.5L Turbocharged Inline-4 (M44.50/M44.51) Performance 944 Base (Approximate): 143-163 hp @ 5500-6000 rpm, 190-201 lb-ft @ 3000-3500 rpm 944S (Approximate): 183-190 hp @ 6000 rpm, 207-210 lb-ft @ 4500 rpm 944 Turbo (Approximate): 217-250 hp @ 6000 rpm, 245-270 lb-ft @ 3000-4000 rpm (depending on market/version) Fuel System Injection Type: Bosch L-Jetronic (944, 944S), Bosch Motronic (944 Turbo, later 944 models) Fuel Type: Unleaded Premium Gasoline 🔧 Transmission Standard 944/944S: 5-speed manual transaxle (016) 944 Turbo: 5-speed manual transaxle (016) with improved ratios and durability Optional 944/944S: 3-speed automatic transaxle (090), later 4-speed automatic available on some models. Features Transaxle Layout: Rear-mounted transaxle for optimal weight distribution (50/50 typical). Clutch Type: Single dry plate clutch 📐 Dimensions Exterior Wheelbase: Approximately 94.5 inches (2400 mm) Overall Length: Approximately 168 inches (4270 mm) Overall Width: Approximately 68.3 inches (1735 mm) Overall Height: Approximately 50.4 inches (1280 mm) Weights Curb Weight: Approximately 2700-3100 lbs (1225-1400 kg), varies by model and options Gross Vehicle Weight Rating: Approximately 3700-3900 lbs (1680-1770 kg) 🛡️ Safety Features Ratings Crash Test Results: Generally performed well for its era; specific NHTSA/IIHS ratings may vary by year and testing methodology. Known for robust chassis design. Active Features Braking: Four-wheel disc brakes (standard). Optional Anti-lock Braking System (ABS) on later models, particularly the Turbo. Steering: Power-assisted rack and pinion steering. Passive Features Airbags: Driver airbag standard on later models (introduced in 1987/1988). Passenger airbag optional or standard on later Turbo models. Seat Belts: Three-point inertia reel seatbelts with belt pretensioners. Rollover Protection: Integrated roll bar within the windshield frame, Targa-style roof panel designed for structural integrity. 💡 Technology Features Infotainment Audio System: Factory fitted Porsche CR-210 or Blaupunkt audio systems, often with cassette player. Optional CD changer compatibility on later models. Climate Control: Manual or optional automatic climate control systems. Driver Assistance ABS: Anti-lock Braking System (ABS) available as an option from mid-80s, standard on many Turbo models. Connectivity Features: Limited by era. No integrated Bluetooth or USB connectivity in original form. Aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles or 12 months, whichever comes first (refer to manual for exact recommendations based on driving conditions). Timing Belt: Critical replacement interval: every 30,000-50,000 miles or 3-5 years due to interference engine design. Includes replacement of tensioners and idler pulleys. Brake Fluid: Every 2 years regardless of mileage. Fluid Specifications Engine Oil: SAE 0W-40 or 5W-40 synthetic oil meeting Porsche A40 approval, or API SN/SM/SL, ACEA A3/B4. Capacity: approx. 7.5-8.5 liters....
BMW 3 Series (E30), Toyota Supra, Nissan 300ZX, Chevrolet Camaro, Ford Mustang
Key Features
Platform:
Transaxle layout (engine front, transmission rear) for balanced weight distribution.
Design:
Pininfarina-designed body, aerodynamic and distinctive styling.
Performance Focus:
Emphasis on handling, braking, and driver engagement.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and repair procedures for Porsche 944, 944S, and 944 Turbo models
Specific Systems:
General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit (Engine), Lower Unit (Drivetrain/Transmission), Bracket Unit (Chassis/Suspension/Brakes), Maintenance, Index, Appendix
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified, but implied to be extensive given the detail of coverage)
Suspension (front and rear), steering system, braking system (including ABS where applicable), wheel and tire specifications, chassis components, body structure.
Body panel removal and installation, door mechanisms, interior trim, glass, seals, bumpers, aerodynamic components.
Procedures Included
Diagnostics:
Systematic troubleshooting guides for common and uncommon issues, diagnostic procedures for engine performance, electrical faults, and mechanical systems.
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and adjustments to complete engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Zoom Capability:
High (zoom in anywhere on computer for clarity)
Binding Type
Type:
Digital (N/A for physical binding)
Paper Type
Type:
Digital (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
944 Base:
2.5L Inline-4 (M44.01/M44.02)
944S:
2.5L Inline-4, 16-valve (M44.06)
944 Turbo (951):
2.5L Turbocharged Inline-4 (M44.50/M44.51)
Performance
944 Base (Approximate):
143-163 hp @ 5500-6000 rpm, 190-201 lb-ft @ 3000-3500 rpm
944S (Approximate):
183-190 hp @ 6000 rpm, 207-210 lb-ft @ 4500 rpm
944 Turbo (Approximate):
217-250 hp @ 6000 rpm, 245-270 lb-ft @ 3000-4000 rpm (depending on market/version)
5-speed manual transaxle (016) with improved ratios and durability
Optional
944/944S:
3-speed automatic transaxle (090), later 4-speed automatic available on some models.
Features
Transaxle Layout:
Rear-mounted transaxle for optimal weight distribution (50/50 typical).
Clutch Type:
Single dry plate clutch
📐 Dimensions
Exterior
Wheelbase:
Approximately 94.5 inches (2400 mm)
Overall Length:
Approximately 168 inches (4270 mm)
Overall Width:
Approximately 68.3 inches (1735 mm)
Overall Height:
Approximately 50.4 inches (1280 mm)
Weights
Curb Weight:
Approximately 2700-3100 lbs (1225-1400 kg), varies by model and options
Gross Vehicle Weight Rating:
Approximately 3700-3900 lbs (1680-1770 kg)
🛡️ Safety Features
Ratings
Crash Test Results:
Generally performed well for its era; specific NHTSA/IIHS ratings may vary by year and testing methodology. Known for robust chassis design.
Active Features
Braking:
Four-wheel disc brakes (standard). Optional Anti-lock Braking System (ABS) on later models, particularly the Turbo.
Steering:
Power-assisted rack and pinion steering.
Passive Features
Airbags:
Driver airbag standard on later models (introduced in 1987/1988). Passenger airbag optional or standard on later Turbo models.
Seat Belts:
Three-point inertia reel seatbelts with belt pretensioners.
Rollover Protection:
Integrated roll bar within the windshield frame, Targa-style roof panel designed for structural integrity.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Porsche CR-210 or Blaupunkt audio systems, often with cassette player. Optional CD changer compatibility on later models.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option from mid-80s, standard on many Turbo models.
Connectivity
Features:
Limited by era. No integrated Bluetooth or USB connectivity in original form. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or 12 months, whichever comes first (refer to manual for exact recommendations based on driving conditions).
Timing Belt:
Critical replacement interval: every 30,000-50,000 miles or 3-5 years due to interference engine design. Includes replacement of tensioners and idler pulleys.
Brake Fluid:
Every 2 years regardless of mileage.
Fluid Specifications
Engine Oil:
SAE 0W-40 or 5W-40 synthetic oil meeting Porsche A40 approval, or API SN/SM/SL, ACEA A3/B4. Capacity: approx. 7.5-8.5 liters.
Transmission Fluid:
Manual: Hypoid gear oil SAE 75W-90 (API GL-4 or GL-5). Automatic: ATF Dexron III or equivalent. Capacities vary.
Coolant:
Porsche approved G12/G12+ coolant or equivalent (50/50 mix with distilled water).
Known Issues
Cracked Dashboard:
Common issue due to age and material degradation, leading to cracking and delamination. Replacement or repair is often necessary.
Fuel Line Degradation:
Original fuel lines can become brittle and leak. Replacement with modern, ethanol-resistant lines is recommended.
Rear Main Seal Leaks:
Common leak point where the engine meets the transmission/transaxle.
Alternator Bracket Failure:
The cast aluminum bracket can crack, leading to loss of alternator belt tension and charging issues.
Window Regulator Failure:
Electric window mechanisms can fail due to worn plastic components.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Porsche's long history of performance engineering, motorsport success, and distinctive sports car design.
Model Evolution
924 To 944:
Evolved from the front-engine, rear-wheel-drive Porsche 924, featuring a larger engine, wider fenders, and enhanced performance and styling.
944 Variants:
The 944 Turbo (951) introduced significant performance upgrades, including turbocharging and chassis enhancements. The 944S offered a 16-valve cylinder head for increased power.
Production
Manufacturing Location:
Neckarsulm, Germany
Production Timeline:
Produced from 1981 (as a 1982 model year) through 1991, with evolution of engines, styling, and features throughout its lifespan.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive press for its handling, balance, and driver involvement. Often cited as one of the best front-engine Porsches.
Collectibility:
Recognized as a modern classic and a desirable sports car, with Turbo and S models commanding higher collector interest.