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Porsche 997 2004-2009 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Porsche Model: 911 (997 Generation) Model Generation: 997 Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Codes Internal Chassis Code: 997 👋 Introduction Market Position Segment: Luxury Sports Car / Grand Tourer Competitive Analysis Competitors: Ferrari F430, Aston Martin V8 Vantage, Lamborghini Gallardo, Mercedes-Benz SL-Class AMG, BMW M6 Key Features Vehicle Design Philosophy: Evolution of the classic 911 silhouette, combining modern aesthetics with aerodynamic efficiency and driver-centric design. Key Features Manual Manual Value Proposition: Enables owners and independent workshops to perform expert-level maintenance and repairs, saving significant costs associated with authorized dealerships and enhancing vehicle longevity. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Maintenance Page Count Estimated Page Count: Thousands (WSM typically exceeds 10,000 pages, but downloadable PDF may vary) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (M96/M97 variants, M97.01, etc.), Transmission (Manual, Tiptronic S), Clutch, Exhaust, Fuel System, Cooling System, Lubrication System Chassis: Suspension (Front McPherson Strut, Rear Multi-link), Steering (Hydraulic Power Steering), Brakes (ABS, PSM), Wheels and Tires, Drivetrain (AWD/RWD) Electrical Systems: Engine Control Module (ECM), Body Control Module (BCM), Infotainment, Lighting, HVAC Controls, Instrument Cluster, SRS (Airbag) System, Security System Body And Interior: Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Restraint Systems, HVAC Components Procedures Included Maintenance: Routine scheduled maintenance, oil changes, filter replacements, brake fluid flushes, coolant checks, belt inspections/replacement, spark plug replacement Repair And Diagnostics: Engine component repair/rebuild, transmission servicing, brake system repair, suspension component replacement, electrical diagnostics and repair, HVAC system repair, bodywork and collision repair procedures Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, fault finding procedures, common issue identification and resolution Technical Depth Depth: Comprehensive, covering everything from basic checks to complete engine and transmission overhauls. Includes detailed component removal and installation, torque specifications, and diagnostic workflows. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable (High-resolution pages designed for clear printing) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Software Requirements Reader Requirement: Adobe Acrobat Reader (or compatible PDF viewer) Compatibility Operating Systems: Compatible with all versions of Windows and macOS ⚙️ Engine Specifications Primary Engine Engine Code Base: M97 Configuration: Naturally Aspirated Flat-Six (Boxer) Displacement Standard: 3.6 Liters (997 Carrera), 3.8 Liters (997 Carrera S, GT3 variants) Performance Carrera Horsepower Carrera: 325 hp @ 6800 rpm Torque Carrera: 273 lb-ft @ 4250 rpm Performance Carrera S Horsepower Carrera S: 355 hp @ 6600 rpm Torque Carrera S: 295 lb-ft @ 4600 rpm Performance Gt3 Horsepower Gt3: 415 hp @ 7600 rpm (997.1 GT3) Torque Gt3: 300 lb-ft @ 5500 rpm (997.1 GT3) Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) Engine Cooling Type: Water-Cooled Engine Lubrication Type: Dry-Sump Lubrication 🔧 Transmission Standard Type: 6-Speed Manual Transaxle Optional Type: 5-Speed Tiptronic S Automatic with Paddle Shifters Features Limited Slip Differential: Optional on Carrera, Standard on Carrera S and GT3 variants Fluid Type Manual Transmission Fluid: Porsche Part No. 000 043 205 32 (or equivalent API GL-4 SAE 75W-90 synthetic) Tiptronic Transmission Fluid: Porsche ATF PN 000 043 204 09 (or equivalent ATF Dexron III/Mercon) 📐 Dimensions Exterior Length: Approx. 4427 mm (174.3 in) Width: Approx. 1808 mm (71.2 in) Height: Approx. 1300 mm (51.2 in) Weights Curb Weight Carrera: Approx. 1395 kg (3075 lbs) Curb Weight Carrera S: Approx. 1420 kg (3131 lbs) Wheels And Tires Wheel Bolt Pattern: 5x130 Tire Size Carrera Front: 235/40 ZR 18 Tire Size Carrera Rear: 265/40 ZR 18 Tire Size Carrera S Front: 235/35 ZR 19 Tire Size Carrera S Rear: 295/30 ZR 19 🛡️ Safety Features Ratings General Safety: Designed to exceed modern safety standards, featuring a robust safety cell and advanced passive restraint systems. Active Features Stability Control: Porsche Stability Management (PSM) Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Driver and passenger front airbags, side airbags, optional head airbags Seat Belts: Three-point inertia-reel seat belts with pre-tensioners and belt force limiters 💡 Technology Features Infotainment Standard System: Porsche Communication Management (PCM) with CD player, navigation (optional), and radio. Connectivity: Optional Bluetooth connectivity, Bose audio system. Driver Assistance Adaptive Features: Optional Adaptive Cruise Control (ACC) on some models. Lighting Headlights: Standard Halogen Projector, Optional Bi-Xenon Headlights with Dynamic Cornering Lights. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 1 year, whichever comes first (refer to specific model year for exact recommendations). Major Service Interval: Major services often recommended at 30,000 miles or 3 years, including spark plug replacement, brake fluid flush, and comprehensive inspection. Fluid Specifications Engine Oil: Porsche A40 specification synthetic oil (e.g., Mobil 1 0W-40, Castrol EDGE Professional A40) Coolant: Porsche coolant antifreeze (e.g., Porsche Part No. 000 043 206 27, G40 standard) Brake Fluid: DOT...
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Porsche 997 2004-2009 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911 (997 Generation)
Model Generation:
997
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Codes
Internal Chassis Code:
997
👋 Introduction
Market Position
Segment:
Luxury Sports Car / Grand Tourer
Competitive Analysis
Competitors:
Ferrari F430, Aston Martin V8 Vantage, Lamborghini Gallardo, Mercedes-Benz SL-Class AMG, BMW M6
Key Features Vehicle
Design Philosophy:
Evolution of the classic 911 silhouette, combining modern aesthetics with aerodynamic efficiency and driver-centric design.
Key Features Manual
Manual Value Proposition:
Enables owners and independent workshops to perform expert-level maintenance and repairs, saving significant costs associated with authorized dealerships and enhancing vehicle longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Maintenance
Page Count
Estimated Page Count:
Thousands (WSM typically exceeds 10,000 pages, but downloadable PDF may vary)
Manual Type
Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M96/M97 variants, M97.01, etc.), Transmission (Manual, Tiptronic S), Clutch, Exhaust, Fuel System, Cooling System, Lubrication System
Chassis:
Suspension (Front McPherson Strut, Rear Multi-link), Steering (Hydraulic Power Steering), Brakes (ABS, PSM), Wheels and Tires, Drivetrain (AWD/RWD)
Electrical Systems:
Engine Control Module (ECM), Body Control Module (BCM), Infotainment, Lighting, HVAC Controls, Instrument Cluster, SRS (Airbag) System, Security System
Body And Interior:
Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Restraint Systems, HVAC Components
Procedures Included
Maintenance:
Routine scheduled maintenance, oil changes, filter replacements, brake fluid flushes, coolant checks, belt inspections/replacement, spark plug replacement
Repair And Diagnostics:
Engine component repair/rebuild, transmission servicing, brake system repair, suspension component replacement, electrical diagnostics and repair, HVAC system repair, bodywork and collision repair procedures
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, fault finding procedures, common issue identification and resolution
Technical Depth
Depth:
Comprehensive, covering everything from basic checks to complete engine and transmission overhauls. Includes detailed component removal and installation, torque specifications, and diagnostic workflows.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (High-resolution pages designed for clear printing)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Reader Requirement:
Adobe Acrobat Reader (or compatible PDF viewer)
Compatibility
Operating Systems:
Compatible with all versions of Windows and macOS
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
M97
Configuration:
Naturally Aspirated Flat-Six (Boxer)
Displacement Standard:
3.6 Liters (997 Carrera), 3.8 Liters (997 Carrera S, GT3 variants)
Performance Carrera
Horsepower Carrera:
325 hp @ 6800 rpm
Torque Carrera:
273 lb-ft @ 4250 rpm
Performance Carrera S
Horsepower Carrera S:
355 hp @ 6600 rpm
Torque Carrera S:
295 lb-ft @ 4600 rpm
Performance Gt3
Horsepower Gt3:
415 hp @ 7600 rpm (997.1 GT3)
Torque Gt3:
300 lb-ft @ 5500 rpm (997.1 GT3)
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
Engine Cooling
Type:
Water-Cooled
Engine Lubrication
Type:
Dry-Sump Lubrication
🔧 Transmission
Standard
Type:
6-Speed Manual Transaxle
Optional
Type:
5-Speed Tiptronic S Automatic with Paddle Shifters
Features
Limited Slip Differential:
Optional on Carrera, Standard on Carrera S and GT3 variants
Fluid Type
Manual Transmission Fluid:
Porsche Part No. 000 043 205 32 (or equivalent API GL-4 SAE 75W-90 synthetic)
Tiptronic Transmission Fluid:
Porsche ATF PN 000 043 204 09 (or equivalent ATF Dexron III/Mercon)
📐 Dimensions
Exterior
Length:
Approx. 4427 mm (174.3 in)
Width:
Approx. 1808 mm (71.2 in)
Height:
Approx. 1300 mm (51.2 in)
Weights
Curb Weight Carrera:
Approx. 1395 kg (3075 lbs)
Curb Weight Carrera S:
Approx. 1420 kg (3131 lbs)
Wheels And Tires
Wheel Bolt Pattern:
5x130
Tire Size Carrera Front:
235/40 ZR 18
Tire Size Carrera Rear:
265/40 ZR 18
Tire Size Carrera S Front:
235/35 ZR 19
Tire Size Carrera S Rear:
295/30 ZR 19
🛡️ Safety Features
Ratings
General Safety:
Designed to exceed modern safety standards, featuring a robust safety cell and advanced passive restraint systems.
Active Features
Stability Control:
Porsche Stability Management (PSM)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Driver and passenger front airbags, side airbags, optional head airbags
Seat Belts:
Three-point inertia-reel seat belts with pre-tensioners and belt force limiters
💡 Technology Features
Infotainment
Standard System:
Porsche Communication Management (PCM) with CD player, navigation (optional), and radio.
Connectivity:
Optional Bluetooth connectivity, Bose audio system.
Driver Assistance
Adaptive Features:
Optional Adaptive Cruise Control (ACC) on some models.
Lighting
Headlights:
Standard Halogen Projector, Optional Bi-Xenon Headlights with Dynamic Cornering Lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 1 year, whichever comes first (refer to specific model year for exact recommendations).
Major Service Interval:
Major services often recommended at 30,000 miles or 3 years, including spark plug replacement, brake fluid flush, and comprehensive inspection.
Fluid Specifications
Engine Oil:
Porsche A40 specification synthetic oil (e.g., Mobil 1 0W-40, Castrol EDGE Professional A40)
Coolant:
Porsche coolant antifreeze (e.g., Porsche Part No. 000 043 206 27, G40 standard)
Brake Fluid:
DOT 4 Plus or DOT 5.1 (Porsche Part No. 000 043 206 70)
Known Issues
Common Wear Items:
Clutch wear (especially manual), coolant expansion tank leaks, drive belt degradation, ignition coil failures, IMS bearing concerns (less prevalent in 997 M97 engines compared to earlier M96, but still a consideration).
Common Diagnostics:
Check Engine Light (CEL) due to various sensor faults (e.g., O2 sensors, MAF), PSM/ABS warning lights, oil leaks.
📚 Vehicle History
Brand Heritage
Legacy:
Porsche has a rich motorsport heritage and a long-standing reputation for building high-performance, driver-focused sports cars, dating back to the iconic Porsche 356 and the original 911.
Model Evolution
997 Introduction:
The 997 generation replaced the 996, marking a return to more classic styling cues and improved interior quality, addressing criticisms of its predecessor.
Facelift 9971 To 9972:
The 997.2 facelift (introduced for the 2009 model year) brought significant updates including direct fuel injection (DFI) on Carrera and Carrera S models, a PDK dual-clutch transmission option, and revised styling.
Production
Manufacturing Location:
Zuffenhausen, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised by automotive journalists for its driving dynamics, performance, and build quality. Often featured in 'best sports car' lists.
Ratings
Performance Reviews:
Highly rated for acceleration, braking, handling, and driver feedback.
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