Porsche Cayman 2005 2006 2007 2008 Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: Cayman Generation: 987 Codes Chassis Code: 987 👋 Introduction Market Position Category: Mid-engine sports coupe Target Audience: Enthusiasts, DIY mechanics, professional technicians Competitive Analysis Key Competitors: Lotus Exige, Chevrolet Corvette C6, Nissan 350Z, BMW Z4 Key Features Design Philosophy: Pure sports car driving dynamics, balanced chassis, driver-focused cockpit Manual Benefit: Empowers owners and technicians with detailed, manufacturer-level knowledge for maintenance and repair. 📋 Manual Details Coverage Areas Model Years: 2005, 2006, 2007, 2008 Engine Variants: Cayman (2.7L), Cayman S (3.4L) Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management system (ECU), timing Transmission: Manual transmission (G87), Tiptronic automatic transmission (option), clutch, gearbox components, differential Drivetrain: Axles, driveshafts, CV joints, suspension system (front and rear), steering system Brakes: Brake system hydraulic, ABS (Anti-lock Braking System), PSM (Porsche Stability Management), brake calipers, rotors, pads, parking brake Electrical: Battery, charging system, starter, lighting, instruments, comfort control, power accessories, body control module (BCM), engine control unit (ECU), diagnostic connectors (OBD-II) Bodywork: Body panels, doors, hoods, trunk, bumpers, glass, interior trim, convertible top (if applicable, though Cayman is a coupe), structural components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake service, tire rotation Repair: Engine repair, transmission repair, suspension repair, brake repair, electrical component replacement, body repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), system analysis Disassembly Assembly: Step-by-step instructions for component removal and installation Technical Depth Depth: Comprehensive (from basic maintenance to major overhauls and diagnostics) Detail Level: Detailed diagrams, torque specifications, component tolerances, wiring schematics 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable sections or entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: Porsche M97.20 (Cayman), Porsche M97.21 (Cayman S) Displacement Cayman: 2687 cc (2.7 Liters) Displacement Cayman S: 3387 cc (3.4 Liters) Performance Horsepower Cayman: 245 hp @ 6500 rpm Torque Cayman: 273 Nm (201 lb-ft) @ 4600 rpm Horsepower Cayman S: 295 hp @ 7200 rpm Torque Cayman S: 340 Nm (251 lb-ft) @ 4750 rpm Fuel System Fuel Delivery: Bosch Motronic M7.8 electronic fuel injection Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) Engine Configuration Cylinders: Flat-six (Boxer) Valvetrain: DOHC, 4 valves per cylinder, VarioCam Plus (variable valve timing and lift) 🔧 Transmission Standard Type: 6-speed Manual (G87) Optional Type: 5-speed Tiptronic Automatic Features Clutch Type: Dry single-plate clutch Differential: Limited-slip differential (optional on Cayman, standard on Cayman S) 📐 Dimensions Exterior Length: 4435 mm (174.6 in) Width: 1801 mm (70.9 in) Height: 1300 mm (51.2 in) Wheelbase: 2415 mm (95.1 in) Weights Curb Weight Cayman: 1300 kg (2866 lbs) Curb Weight Cayman S: 1360 kg (3000 lbs) 🛡️ Safety Features Ratings NHTSA: 5-star frontal crash test rating Active Features Stability Control: Porsche Stability Management (PSM) Traction Control: ASR (Anti-Slip Regulation) Braking Assist: ABS (Anti-lock Braking System), ABD (Automatic Brake Differential) Passive Features Airbags: Driver and passenger front airbags, side airbags Rollover Protection: Integrated rollover protection structure 💡 Technology Features Infotainment Head Unit: Porsche CDR 24 (standard), PCM 2.1 (optional) Audio Features: AM/FM radio, CD player, optional satellite radio, optional Bose high-end sound system Driver Assistance Parking Assistance: Optional ParkAssist (rear parking sensors) Connectivity Phone Integration: Optional Bluetooth hands-free interface 🔧 Maintenance Service Intervals Oil Change Interval: 15,000 miles or 2 years (whichever comes first, depending on driving conditions) Major Service Interval: 30,000 miles or 4 years (includes spark plug replacement, brake fluid flush, etc.) Fluid Specifications Engine Oil Type: Mobil 1 0W-40 Synthetic (API SM or higher) Engine Oil Capacity: 8.0 liters (8.5 US quarts) Coolant Type: Porsche Approved G48 (Ethylene Glycol based) Brake Fluid Type: Porsche DOT 4 Plus or equivalent Transmission Fluid Manual: Pentosin MTF 2 (or approved equivalent) Transmission Fluid Tiptronic: Porsche ATF Type 370 or approved equivalent Known Issues Intermediate Shaft Bearing: IMS bearing failure (risk, though less prevalent than in earlier models, a key diagnostic area) Rear Main Seal: Rear main seal leaks (can be costly to repair due to transmission removal) Clutch Wear: Clutch wear can be accelerated with aggressive driving Coolant Reservoir: Cracked coolant expansion tanks 📚 Vehicle History Brand Heritage Manufacturer: Dr. Ing. h.c. F. Porsche AG Model Evolution Introduction Year: 2005 Platform: Shared platform with Porsche Boxster (987) Positioning: Entry-level Porsche sports car, positioned below the 911 Production Manufacturing Location: Zuffenhausen, Stuttgart, Germany 🏆 Awards & Recognition Recognitions Car And Driver: Car and Driver 10Best list for 2006 and 2007 Motortrend: MotorTrend Sport/Performance Car of the Year finalist Ratings Sales Performance: Strong sales performance within its segment, contributing...
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