🏷️ Basic Information Identification Make: Proton Model: Savvy Product Name: PROTON SAVVY Engine Gearbox & Wiring Factory Workshop Manual Product Description: PROTON SAVVY FACTORY WORKSHOP SERVICE REPAIR MANUAL (pdf version) Codes Engine Code: D4F Engine Manufacturer Collaboration: Renault 👋 Introduction Market Position Target Audience: Proton and Renault technicians, as well as advanced automotive enthusiasts. Competitive Analysis Value Proposition: Provides detailed, factory-level information for specific, critical vehicle systems (engine, gearbox, wiring), ensuring accuracy and completeness for repair and maintenance. Key Features Manual Distinctiveness: Designed to meet the needs of worldwide technicians, structured format, high-quality content, focuses on core mechanical and electrical systems. 📋 Manual Details Coverage Areas Covered Sections: Engine, Gearbox, Wiring Page Count Estimated Page Count: Detailed page count not specified, but described as comprehensive and structured. Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: PDF (digital) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management system (ECU). Transmission Systems: Manual and Automatic transmission (depending on variant availability), clutch system, gearbox overhaul, gear shift mechanisms. Electrical Systems: Wiring diagrams for engine control, ignition, fuel injection, lighting, power distribution, sensors, actuators, and associated ECUs. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt inspection/replacement. Repair Procedures: Engine component repair and replacement (pistons, rings, bearings, valves, camshafts, crankshaft), gearbox disassembly and reassembly, electrical component diagnosis and repair. Troubleshooting Procedures: Diagnostic flowcharts, fault code interpretation, symptom-based troubleshooting for engine, gearbox, and electrical issues. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers from basic maintenance to in-depth diagnostics and repairs. 📊 Manual Specifications File Format Digital Format Details: PDF version, described as not a scanned copy, implying high quality and potentially searchable text. Print Quality Quality Assurance: High quality and content assurance, suitable for professional technicians. Binding Type Binding: N/A (PDF format) Paper Type Paper Quality: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated petrol engine. Engine Displacement: 1.2 Liters (1149 cc). Engine Code Variant: D4F (shared with Renault Clio, Modus, Twingo). Performance Horsepower: Typically around 75-80 PS (55-59 kW) at 5500-6000 rpm (specific figures for Savvy may vary, consult manual for exact spec). Torque: Typically around 105-110 Nm (77-81 lb-ft) at 4250-4500 rpm (specific figures for Savvy may vary, consult manual for exact spec). Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Fuel Type: Unleaded Petrol (Gasoline). Engine Construction Cylinder Block Material: Likely cast iron or aluminum alloy. Cylinder Head Material: Likely aluminum alloy. Valvetrain Cylinder Head Design: DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder). 🔧 Transmission Standard Transmission Type Offered: Manual transmission likely standard, with automatic transmission potentially available as an option depending on market and trim. Optional Transmission Type Optional: Likely a 4-speed automatic transmission. Features Gearbox Description: The manual covers the overhaul and repair procedures for both manual and automatic transmissions used in the Proton Savvy. 📐 Dimensions Exterior Body Style: 5-door Hatchback. Length: Approximately 3700 mm. Width: Approximately 1630 mm. Height: Approximately 1515 mm. Weights Curb Weight: Around 950-1050 kg (depending on transmission and specifications). 🛡️ Safety Features Ratings Crash Test Information: Specific crash test ratings are not provided in the product information. Consult independent safety review sites for detailed results. Active Features Braking System: Front ventilated disc brakes, rear drum brakes are common for this segment. ABS may be available on higher trims. Passive Features Airbags: Driver and passenger airbags are standard in many markets. Side airbags may be optional. Seatbelts: Pre-tensioning seatbelts, particularly for front occupants. 💡 Technology Features Infotainment Infotainment System: Basic infotainment system, typically featuring a radio with CD player and auxiliary input. Advanced connectivity features are unlikely. Driver Assistance Driver Assistance Features: Limited driver assistance systems. ABS and EBD might be available on higher trim levels. Parking sensors are unlikely to be standard. Connectivity Connectivity Options: Basic connectivity via auxiliary input for audio playback. Bluetooth integration or smartphone mirroring is not expected. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first. Always refer to the manual for exact specifications. Transmission Fluid Change Interval: Manual transmission: typically every 60,000 km. Automatic transmission: typically every 40,000 km. Consult manual for specific fluid type and intervals. Timing Belt Replacement: The D4F engine uses a timing belt, typically requiring replacement every 90,000-120,000 km or 5-6 years. This is a critical item for this engine. Fluid Specifications Engine Oil Specification: Likely API SL/SM or higher, viscosity 5W-30 or 5W-40. Specific ACEA or Renault approval may be required. Consult manual for exact grade. Coolant Specification: Ethylene glycol-based antifreeze/coolant. Type-A or Type-B as per Renault specifications, often orange or pink color. Mix ratio 50/50 with distilled water. Manual Transmission Fluid:...
PROTON SAVVY FACTORY WORKSHOP SERVICE REPAIR MANUAL (pdf version)
Codes
Engine Code:
D4F
Engine Manufacturer Collaboration:
Renault
👋 Introduction
Market Position
Target Audience:
Proton and Renault technicians, as well as advanced automotive enthusiasts.
Competitive Analysis
Value Proposition:
Provides detailed, factory-level information for specific, critical vehicle systems (engine, gearbox, wiring), ensuring accuracy and completeness for repair and maintenance.
Key Features
Manual Distinctiveness:
Designed to meet the needs of worldwide technicians, structured format, high-quality content, focuses on core mechanical and electrical systems.
📋 Manual Details
Coverage Areas
Covered Sections:
Engine, Gearbox, Wiring
Page Count
Estimated Page Count:
Detailed page count not specified, but described as comprehensive and structured.
Engine component repair and replacement (pistons, rings, bearings, valves, camshafts, crankshaft), gearbox disassembly and reassembly, electrical component diagnosis and repair.
Troubleshooting Procedures:
Diagnostic flowcharts, fault code interpretation, symptom-based troubleshooting for engine, gearbox, and electrical issues.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers from basic maintenance to in-depth diagnostics and repairs.
📊 Manual Specifications
File Format
Digital Format Details:
PDF version, described as not a scanned copy, implying high quality and potentially searchable text.
Print Quality
Quality Assurance:
High quality and content assurance, suitable for professional technicians.
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper Quality:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated petrol engine.
Engine Displacement:
1.2 Liters (1149 cc).
Engine Code Variant:
D4F (shared with Renault Clio, Modus, Twingo).
Performance
Horsepower:
Typically around 75-80 PS (55-59 kW) at 5500-6000 rpm (specific figures for Savvy may vary, consult manual for exact spec).
Torque:
Typically around 105-110 Nm (77-81 lb-ft) at 4250-4500 rpm (specific figures for Savvy may vary, consult manual for exact spec).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded Petrol (Gasoline).
Engine Construction
Cylinder Block Material:
Likely cast iron or aluminum alloy.
Cylinder Head Material:
Likely aluminum alloy.
Valvetrain
Cylinder Head Design:
DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder).
🔧 Transmission
Standard
Transmission Type Offered:
Manual transmission likely standard, with automatic transmission potentially available as an option depending on market and trim.
Optional
Transmission Type Optional:
Likely a 4-speed automatic transmission.
Features
Gearbox Description:
The manual covers the overhaul and repair procedures for both manual and automatic transmissions used in the Proton Savvy.
📐 Dimensions
Exterior
Body Style:
5-door Hatchback.
Length:
Approximately 3700 mm.
Width:
Approximately 1630 mm.
Height:
Approximately 1515 mm.
Weights
Curb Weight:
Around 950-1050 kg (depending on transmission and specifications).
🛡️ Safety Features
Ratings
Crash Test Information:
Specific crash test ratings are not provided in the product information. Consult independent safety review sites for detailed results.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes are common for this segment. ABS may be available on higher trims.
Passive Features
Airbags:
Driver and passenger airbags are standard in many markets. Side airbags may be optional.
Seatbelts:
Pre-tensioning seatbelts, particularly for front occupants.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment system, typically featuring a radio with CD player and auxiliary input. Advanced connectivity features are unlikely.
Driver Assistance
Driver Assistance Features:
Limited driver assistance systems. ABS and EBD might be available on higher trim levels. Parking sensors are unlikely to be standard.
Connectivity
Connectivity Options:
Basic connectivity via auxiliary input for audio playback. Bluetooth integration or smartphone mirroring is not expected.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first. Always refer to the manual for exact specifications.
Transmission Fluid Change Interval:
Manual transmission: typically every 60,000 km. Automatic transmission: typically every 40,000 km. Consult manual for specific fluid type and intervals.
Timing Belt Replacement:
The D4F engine uses a timing belt, typically requiring replacement every 90,000-120,000 km or 5-6 years. This is a critical item for this engine.
Fluid Specifications
Engine Oil Specification:
Likely API SL/SM or higher, viscosity 5W-30 or 5W-40. Specific ACEA or Renault approval may be required. Consult manual for exact grade.
Coolant Specification:
Ethylene glycol-based antifreeze/coolant. Type-A or Type-B as per Renault specifications, often orange or pink color. Mix ratio 50/50 with distilled water.
Manual Transmission Fluid:
GL-4 specification gear oil, 75W-80 or 75W-90 viscosity. Capacity usually around 2.0-2.5 liters.
Automatic Transmission Fluid:
Typically DEXRON III or equivalent. Consult manual for exact specification and capacity.
Known Issues
Engine Common Problems:
Potential issues may include oil leaks, minor electrical faults related to sensors, and wear on components like engine mounts. Timing belt integrity is crucial.
Transmission Common Problems:
Manual transmissions can experience clutch wear. Automatic transmissions might show issues with gear shifting or solenoid operation if not properly maintained.
Electrical Common Problems:
Wiring harness integrity, particularly in high-vibration areas, can be a concern. Sensor failures (e.g., crankshaft position sensor) are not uncommon in vehicles of this age.
📚 Vehicle History
Brand Heritage
Proton History:
Proton is Malaysia's national automotive manufacturer, established in 1983. It has a history of producing licensed models from other manufacturers as well as developing its own designs.
Model Evolution
Savvy Development:
The Proton Savvy was developed in-house by Proton, marking a step towards independent design. It was launched in 2005.
Engine Collaboration Significance:
The adoption of the Renault D4F engine signifies Proton's strategy to leverage reliable and modern components from established global manufacturers.
Production
Production Period:
2005 - 2011.
Manufacturing Location:
Malaysia.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
No widely publicized awards or industry recognitions specifically for the Proton Savvy are readily available. Its market positioning was primarily as an affordable, compact city car.