2002-2006 RANGE ROVER L322 Workshop Service Repair Manual 2002 2003 2004 2005 2006
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🏷️ Basic Information Identification Make: Land Rover Model: Range Rover Chassis Code: L322 Model Years Covered: 2002, 2003, 2004, 2005, 2006 Codes Engine Td6 Code: M57 Engine V8 Code: M62/TU (early), N62 (late) 👋 Introduction Market Position Vehicle Segment: Full-size Luxury SUV Target Audience: Owners seeking to perform maintenance and repairs, as well as professional mechanics working on the L322 Range Rover. Competitive Analysis Competitors: BMW X5 (E53/E70), Mercedes-Benz ML-Class (W163/W164), Porsche Cayenne (955/957), Lexus RX (XU10/XU20), Volvo XC90 (First Generation) Key Features Manual Features: Comprehensive coverage for multiple engine options, detailed diagrams, step-by-step repair procedures, diagnostic information, instant download format. Vehicle Features: Robust off-road capability, luxurious interior, advanced all-wheel-drive system (xDrive/4WD), sophisticated suspension (air suspension optional/standard depending on trim), powerful engine options. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Secondary Coverage: Diagnostics, Maintenance, Troubleshooting, Component Replacement, System Overhaul Page Count Estimated Page Count: Thousands (Exact count not specified, but described as 'most complete ever compiled') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Availability: Instant Download Compatibility Device Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android 📖 Manual Coverage Systems Covered Powertrain: Engine (TD6 3.0L Diesel, V8 4.4L Diesel), Engine Management Systems (TD6 & V8), Fuel Delivery Systems (TD6 & V8), Cooling Systems (TD6 & V8), Manifolds and Exhaust Systems (TD6 & V8), Transfer Box, Automatic Transmissions (GM 5L40-E, ZF 5HP24), Drive and Propeller Shafts, Final Drive Chassis And Body: Steering, Suspension, Brakes, Doors, Interior Trim Components, Seats, Sunroof, Body Control Unit, Windows Electrical And Electronics: Engine Management Systems (V8 Bosch ME 7.2), Cruise Control, EVAP System, Emissions, Charging and Starting, Lighting, Communication Data Buses, Security Comfort And Convenience: Air Conditioning, Wipers and Washers Procedures Included Maintenance: Routine servicing, Fluid checks and changes, Filter replacements, Scheduled maintenance procedures Repair: Component replacement (engine, transmission, brakes, suspension, etc.), System diagnostics and repair, Electrical component troubleshooting and repair, Bodywork repair procedures Diagnostics: Engine management system diagnostics, Electrical system diagnostics, Fault code interpretation, Troubleshooting guides Technical Depth Depth: Comprehensive, covering detailed repair procedures, technical specifications, wiring diagrams, component locations, and diagnostic information for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Format: PDF Searchable: Implied (standard for PDF manuals of this type) Print Quality Printability: All pages are printable Diagram Quality: High quality diagrams Binding Type Binding: Digital Download (not applicable for physical binding) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Td6 Engine Type: Inline 6-cylinder, Turbocharged Diesel Td6 Engine Displacement: 3.0 Liters (2926 cc) Td6 Power Output Hp: 177 hp @ 4000 rpm (approx.) Td6 Torque Output Lb Ft: 330 lb-ft @ 1900 rpm (approx.) V8 Engine Type: V8 Gasoline V8 Engine Displacement: 4.4 Liters (4398 cc) V8 Power Output Hp: 282 hp @ 5400 rpm (approx.) V8 Torque Output Lb Ft: 325 lb-ft @ 3600 rpm (approx.) Performance Acceleration 0 60 Mph: Approx. 8.0-10.0 seconds (varies by engine and configuration) Fuel System Td6 Fuel Type: Diesel V8 Fuel Type: Unleaded Gasoline Td6 Fuel Injection: Common Rail Direct Injection (CRDi) V8 Fuel Injection: Multi-point Fuel Injection (MPI) / Sequential Electronic Fuel Injection (SEFI) 🔧 Transmission Standard Transmission Type: Automatic Optional Transmission Td6: GM 5L40-E 5-Speed Automatic Transmission V8: ZF 5HP24 5-Speed Automatic Features Transmission Features: Steptronic (manual selection mode), Adaptive shift control, Low-range gearing (part of transfer case) 📐 Dimensions Exterior Length Inches: 191.1 in (4855 mm) Width Inches: 79.1 in (2010 mm) Height Inches: 73.7 in (1872 mm) Weights Curb Weight Lbs: Approx. 5,000 - 5,500 lbs (2268 - 2495 kg), varies by engine and equipment Towing Capacity Lbs: 7,700 lbs (3500 kg) (approx.) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Not explicitly rated by NHTSA for this specific model year range in all configurations. Typically received good ratings in its class. IIHS Side Impact: Not explicitly rated by IIHS for this specific model year range in all configurations. Typically received good ratings in its class. Active Features Traction Control: Standard (Multiple systems including DTC, DSC, HDC) Electronic Stability Control: Standard (Dynamic Stability Control - DSC) Antilock Brakes: Standard (ABS) Hill Descent Control: Standard (Hill Descent Control - HDC) Passive Features Airbags: Frontal, Side Impact (front and rear occupants), Curtain Airbags (optional/standard depending on trim) Seatbelts: 3-point seat belts with pretensioners and load limiters 💡 Technology Features Infotainment Navigation System: Optional touch-screen navigation system (based on BMW's iDrive system architecture, though often a standalone Land Rover interface) Audio System: Premium sound systems available (e.g., Harman Kardon), CD player, Radio (AM/FM), cassette player (early models). Driver Assistance Parking Sensors: Available front and rear parking sensors Cruise Control: Standard cruise control, with adaptive cruise control potentially available on later models/higher trims. Connectivity Data Buses: CAN (Controller Area Network) data buses used for communication between ECUs 🔧 Maintenance Service Intervals Oil Change...
Robust off-road capability, luxurious interior, advanced all-wheel-drive system (xDrive/4WD), sophisticated suspension (air suspension optional/standard depending on trim), powerful engine options.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Secondary Coverage:
Diagnostics, Maintenance, Troubleshooting, Component Replacement, System Overhaul
Page Count
Estimated Page Count:
Thousands (Exact count not specified, but described as 'most complete ever compiled')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Download Availability:
Instant Download
Compatibility
Device Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (TD6 3.0L Diesel, V8 4.4L Diesel), Engine Management Systems (TD6 & V8), Fuel Delivery Systems (TD6 & V8), Cooling Systems (TD6 & V8), Manifolds and Exhaust Systems (TD6 & V8), Transfer Box, Automatic Transmissions (GM 5L40-E, ZF 5HP24), Drive and Propeller Shafts, Final Drive
Chassis And Body:
Steering, Suspension, Brakes, Doors, Interior Trim Components, Seats, Sunroof, Body Control Unit, Windows
Electrical And Electronics:
Engine Management Systems (V8 Bosch ME 7.2), Cruise Control, EVAP System, Emissions, Charging and Starting, Lighting, Communication Data Buses, Security
Component replacement (engine, transmission, brakes, suspension, etc.), System diagnostics and repair, Electrical component troubleshooting and repair, Bodywork repair procedures
Diagnostics:
Engine management system diagnostics, Electrical system diagnostics, Fault code interpretation, Troubleshooting guides
Technical Depth
Depth:
Comprehensive, covering detailed repair procedures, technical specifications, wiring diagrams, component locations, and diagnostic information for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Implied (standard for PDF manuals of this type)
Print Quality
Printability:
All pages are printable
Diagram Quality:
High quality diagrams
Binding Type
Binding:
Digital Download (not applicable for physical binding)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Td6 Engine Type:
Inline 6-cylinder, Turbocharged Diesel
Td6 Engine Displacement:
3.0 Liters (2926 cc)
Td6 Power Output Hp:
177 hp @ 4000 rpm (approx.)
Td6 Torque Output Lb Ft:
330 lb-ft @ 1900 rpm (approx.)
V8 Engine Type:
V8 Gasoline
V8 Engine Displacement:
4.4 Liters (4398 cc)
V8 Power Output Hp:
282 hp @ 5400 rpm (approx.)
V8 Torque Output Lb Ft:
325 lb-ft @ 3600 rpm (approx.)
Performance
Acceleration 0 60 Mph:
Approx. 8.0-10.0 seconds (varies by engine and configuration)
Steptronic (manual selection mode), Adaptive shift control, Low-range gearing (part of transfer case)
📐 Dimensions
Exterior
Length Inches:
191.1 in (4855 mm)
Width Inches:
79.1 in (2010 mm)
Height Inches:
73.7 in (1872 mm)
Weights
Curb Weight Lbs:
Approx. 5,000 - 5,500 lbs (2268 - 2495 kg), varies by engine and equipment
Towing Capacity Lbs:
7,700 lbs (3500 kg) (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Not explicitly rated by NHTSA for this specific model year range in all configurations. Typically received good ratings in its class.
IIHS Side Impact:
Not explicitly rated by IIHS for this specific model year range in all configurations. Typically received good ratings in its class.
Active Features
Traction Control:
Standard (Multiple systems including DTC, DSC, HDC)
Electronic Stability Control:
Standard (Dynamic Stability Control - DSC)
Antilock Brakes:
Standard (ABS)
Hill Descent Control:
Standard (Hill Descent Control - HDC)
Passive Features
Airbags:
Frontal, Side Impact (front and rear occupants), Curtain Airbags (optional/standard depending on trim)
Seatbelts:
3-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Navigation System:
Optional touch-screen navigation system (based on BMW's iDrive system architecture, though often a standalone Land Rover interface)
Audio System:
Premium sound systems available (e.g., Harman Kardon), CD player, Radio (AM/FM), cassette player (early models).
Driver Assistance
Parking Sensors:
Available front and rear parking sensors
Cruise Control:
Standard cruise control, with adaptive cruise control potentially available on later models/higher trims.
Connectivity
Data Buses:
CAN (Controller Area Network) data buses used for communication between ECUs
🔧 Maintenance
Service Intervals
Oil Change Interval Td6:
Every 10,000 miles or 12 months, whichever comes first (consult manual for specific conditions)
Oil Change Interval V8:
Every 10,000 miles or 12 months, whichever comes first (consult manual for specific conditions)
Engine Coolant Flush:
Every 2-3 years or 30,000 miles (consult manual for specific fluid type and interval)
Transmission Fluid Change:
Typically recommended every 50,000 - 60,000 miles for optimal performance and longevity (varies by transmission type, consult manual)
Fluid Specifications
Engine Oil Td6 Specification:
API CG-4 or ACEA B3/B4, SAE 5W-30 synthetic (refer to manual for precise specification and approval)
Engine Oil V8 Specification:
BMW Longlife-01 or equivalent, SAE 0W-30 or 5W-30 synthetic (refer to manual for precise specification and approval)
Coolant Specification:
OAT (Organic Acid Technology) coolant, typically pink or purple, ethylene glycol based. Refer to manual for specific BMW/Land Rover specification.
Transmission Fluid Gm 5L40E:
Dexron VI or Dexron III H (refer to manual for exact specification)
Transmission Fluid Zf 5Hp24:
ZF Lifeguardfluid 5 (LF-5) or equivalent ATF (refer to manual for exact specification)
Known Issues
Common Problems:
Air suspension compressor failure, EAS valve block leaks, ABS/DSC sensor issues, HEVAC system (climate control) malfunctions, ignition coil failures (V8), injector issues (TD6), thermostat housing leaks, certain electrical gremlins.
📚 Vehicle History
Brand Heritage
Brand Origin:
United Kingdom, founded in 1948
Brand Specialty:
Off-road capability, luxury, and all-terrain vehicles
Model Evolution
L322 Introduction:
Introduced in 2001 for the 2002 model year, replacing the P38A Range Rover. It was the first Range Rover developed under BMW ownership and shared many components and technologies with BMW vehicles.
L322 Facelifts:
Received significant updates in 2006 (often referred to as the 'L322 2007 model year update'), featuring updated engines (including the introduction of the Supercharged variant and updated V8s), revised styling, and new interior features.
Production
Production Location:
Solihull, West Midlands, England
Production Years:
2002-2012 (for the L322 generation)
🏆 Awards & Recognition
Recognitions
Segment Awards:
Often recognized in its segment for off-road capability and luxury appointments by various automotive publications at the time of release.
Ratings
Safety Ratings General:
Generally good safety ratings for its class and era, reflecting its robust construction and comprehensive safety features.
Certifications
Manufacturer Certification:
Manufactured to Land Rover and BMW engineering standards.