Renault 18 R18 Fuego Mk I II 1978-1993 Repair Service Manual
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🏷️ Basic Information Identification Make: Renault Model: 18 / R18 / Fuego Generation: Mk I & Mk II Market Designation: R18 (Europe, South America), Fuego (Global, coupe variant) Codes Chassis Codes: R18: 134_ (Fwd sedan/estate), 135_ (Fwd sedan/estate, later models); Fuego: 136_ (Fwd coupe) 👋 Introduction Market Position Market Position: The Renault 18 and Fuego were mainstream family cars and a sporty coupe, respectively, designed to compete in the crowded European automotive market. This manual targets owners and independent repairers seeking detailed technical information. Competitive Analysis Competitors: Competed with vehicles like the Ford Sierra, Peugeot 305, Volkswagen Passat, and Opel Ascona/Vauxhall Cavalier in the sedan segment, and the Ford Capri and Opel Monza/Vauxhall Royale in the coupe segment. Key Features Key Features: Emphasis on comprehensive coverage, including often-omitted electrical and wiring sections, step-by-step instructions, and exploded views, positioning it as a superior resource for DIY mechanics and professional workshops. 📋 Manual Details Coverage Areas Models Covered: Renault 18 (all body styles: sedan, estate), Renault Fuego Years Covered: 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 Page Count Page Count: 179 Manual Type Manual Type: Repair Service Technical Maintenance Manual Language Language: English (assumed based on product description) Format Format: Digital (self-executing extractor for PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: OHV and OHC engine overhauls, rebuilds, timing, lubrication, internal components. Engine Electrical: Ignition system, starting system, charging system, engine control sensors, wiring diagrams. Fuel System: Carburetor systems (e.g., Solex, Weber), fuel injection (where applicable), fuel pump, fuel lines, fuel tank. Cooling System: Radiator, water pump, thermostat, cooling fan, coolant types and capacities. Transmission Manual: Clutch operation, gearbox overhaul, gear selection mechanism, lubrication. Transmission Automatic: Automatic transmission service, fluid type and capacity, hydraulic control systems, general operation. Drivetrain: Front-wheel drive system, differential, driveshafts, CV joints. Steering: Steering rack, steering column, power steering system (if equipped), alignment specifications. Suspension Front: MacPherson strut design, control arms, springs, shock absorbers, wheel bearings. Suspension Rear: Torsion bar (early models), coil springs, shock absorbers, trailing arms, Panhard rod (if applicable). Brakes: Front disc brakes, rear drum brakes (typical), brake system diagnostics, fluid specifications, component replacement. Electrical General: Lighting system, wipers, horn, power windows, central locking, interior and exterior wiring harness. Bodywork: Body panel removal and installation, door mechanisms, glass replacement, interior trim, body repair techniques. Accessories: Radio installation, HVAC system, seat adjustments, other factory accessories. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt adjustments, fluid checks. Tune Up: Ignition timing adjustment, carburetor adjustments, idle speed settings, spark plug gap settings. Repair: Engine component replacement (e.g., head gasket, piston rings), transmission rebuilds, brake caliper replacement, suspension arm replacement. Troubleshooting: Diagnostic procedures for common issues, fault identification, wiring diagram interpretation. Installation: Component installation (e.g., new clutch, replacement starter motor), accessory fitting. Diagnostics: Systematic diagnostic steps for various problems across all major vehicle systems. Technical Depth Depth: Comprehensive: Covers routine maintenance, major repairs, complete engine and transmission overhauls, and detailed electrical troubleshooting. Detail Level: Includes step-by-step instructions and exploded views for clarity and ease of repair. 📊 Manual Specifications File Format File Format: Self-executing extractor (.exe) containing PDF file. Print Quality Print Quality: PDF format, allowing for clear viewing and printing. Quality dependent on original source material. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Family: Renault J-type (J6R, J7R, etc.) and Douvrin (J-type based) engines. Displacement Range: 1.4L (1397cc), 1.6L (1647cc), 1.7L (1721cc), 1.8L (1796cc), 2.0L (1995cc) Engine Configurations: Inline-4 cylinder, overhead valve (OHV) and overhead camshaft (OHC). Performance Horsepower Range: Approximately 60 hp to 135 hp (depending on engine and tune, e.g., Fuego Turbo). Torque Range: Approximately 95 Nm to 185 Nm (depending on engine and tune). Fuel System Fuel Delivery: Primarily downdraft carburetors (e.g., Solex 32DIR, Weber 32/34 DMTFA), with some later models and performance variants (like Fuego Turbo) featuring mechanical fuel injection (e.g., Bosch K-Jetronic). Lubrication Oil Type: Typically SAE 20W-50 or 10W-40 API SG or higher. Specific recommendations in manual. Ignition Ignition System: Conventional distributor-based ignition system with contact breaker points (early models) or electronic ignition systems (later models). 🔧 Transmission Standard Standard Transmission: 4-speed and 5-speed manual transmissions. Optional Optional Transmission: 3-speed or 4-speed automatic transmission (e.g., Renault-Chappe automatic). Features Clutch Type: Single dry plate diaphragm spring clutch. Gearbox Fluid: GL-4 manual transmission fluid. Specific viscosity (e.g., 75W-90 or 80W-90) dependent on climate and specific gearbox. Automatic transmission fluid (ATF) for automatic models. 📐 Dimensions Exterior Wheelbase: R18 Sedan/Estate: Approx. 2600 mm; Fuego: Approx. 2500 mm Length: R18 Sedan: Approx. 4300-4400 mm; R18 Estate: Approx. 4400-4500 mm; Fuego: Approx. 4350 mm Width: Approx. 1600-1700 mm Height: Approx. 1350-1450 mm Weights Curb Weight Range: Approx. 950 kg to 1200 kg (depending on model, engine, and equipment) Gross Vehicle...
The Renault 18 and Fuego were mainstream family cars and a sporty coupe, respectively, designed to compete in the crowded European automotive market. This manual targets owners and independent repairers seeking detailed technical information.
Competitive Analysis
Competitors:
Competed with vehicles like the Ford Sierra, Peugeot 305, Volkswagen Passat, and Opel Ascona/Vauxhall Cavalier in the sedan segment, and the Ford Capri and Opel Monza/Vauxhall Royale in the coupe segment.
Key Features
Key Features:
Emphasis on comprehensive coverage, including often-omitted electrical and wiring sections, step-by-step instructions, and exploded views, positioning it as a superior resource for DIY mechanics and professional workshops.
📋 Manual Details
Coverage Areas
Models Covered:
Renault 18 (all body styles: sedan, estate), Renault Fuego
Inline-4 cylinder, overhead valve (OHV) and overhead camshaft (OHC).
Performance
Horsepower Range:
Approximately 60 hp to 135 hp (depending on engine and tune, e.g., Fuego Turbo).
Torque Range:
Approximately 95 Nm to 185 Nm (depending on engine and tune).
Fuel System
Fuel Delivery:
Primarily downdraft carburetors (e.g., Solex 32DIR, Weber 32/34 DMTFA), with some later models and performance variants (like Fuego Turbo) featuring mechanical fuel injection (e.g., Bosch K-Jetronic).
Lubrication
Oil Type:
Typically SAE 20W-50 or 10W-40 API SG or higher. Specific recommendations in manual.
Ignition
Ignition System:
Conventional distributor-based ignition system with contact breaker points (early models) or electronic ignition systems (later models).
🔧 Transmission
Standard
Standard Transmission:
4-speed and 5-speed manual transmissions.
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission (e.g., Renault-Chappe automatic).
Features
Clutch Type:
Single dry plate diaphragm spring clutch.
Gearbox Fluid:
GL-4 manual transmission fluid. Specific viscosity (e.g., 75W-90 or 80W-90) dependent on climate and specific gearbox. Automatic transmission fluid (ATF) for automatic models.
📐 Dimensions
Exterior
Wheelbase:
R18 Sedan/Estate: Approx. 2600 mm; Fuego: Approx. 2500 mm
Approx. 950 kg to 1200 kg (depending on model, engine, and equipment)
Gross Vehicle Weight:
Typically around 1400 kg - 1600 kg
🛡️ Safety Features
Ratings
Crash Test Results:
No standardized global crash test ratings (like Euro NCAP or NHTSA) were prevalent or consistently applied for vehicles of this era and origin in the same way as today. Specific market tests may exist but are not widely publicized.
Active Features
Active Safety:
Four-wheel disc brakes on some performance models (e.g., Fuego GTX), front disc brakes standard, effective braking system, independent suspension.
Passive Features
Passive Safety:
Seat belts (front and rear), reinforced passenger cell (design specific to the era), energy-absorbing steering column. Later models may have offered improved seat belt anchorage.
💡 Technology Features
Infotainment
Infotainment Features:
Basic factory radios with AM/FM, and often cassette players on later models. Speaker systems were typically limited to two or four units.
Driver Assistance
Driver Assistance:
Very limited by modern standards. Features would be rudimentary, such as warning lights for system faults.
Connectivity
Connectivity:
No integrated connectivity features like Bluetooth or USB. Aftermarket head unit installation was the primary method for upgrading audio capabilities.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Manual will specify.
Spark Plug Replacement:
Approximately every 20,000-40,000 km, depending on plug type (copper vs. platinum). Manual will provide specific recommendation.
Timing Belt Replacement:
For OHC engines with timing belts, intervals are typically 60,000-80,000 km or 4-5 years. For OHV engines, timing gears or chains are used, generally requiring less frequent replacement.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze. Manual will specify the required ratio with water and potential additive requirements.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Replacement recommended every 2-3 years due to hygroscopic nature.
Power Steering Fluid:
If equipped, typically ATF or a specific hydraulic fluid. Check manual for exact specification.
Known Issues
Common Issues:
Rust/corrosion in bodywork and chassis, carburetor tuning difficulties, aging electrical components (e.g., wiring harness, relays), suspension wear (bushings, ball joints), potential overheating if cooling system is not maintained, clutch wear.
Engine Wear:
For higher mileage vehicles, potential for oil consumption, valve stem seal wear, and worn piston rings.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Renault has a long history of producing reliable and innovative front-wheel-drive vehicles, dating back to models like the R4 and R16. The R18 and Fuego built upon this FWD expertise.
Model Evolution
Model Evolution:
The Renault 18 was introduced in 1978 as a successor to the Renault 12, offering improved comfort, space, and styling. It was available as a sedan and a station wagon (break/estate). The Fuego, launched in 1980, was a stylish coupe variant based on the R18 platform, featuring distinctive aerodynamic styling and advanced features for its time.
Production
Production Locations:
Primarily manufactured in France (e.g., Sandouville factory), but also produced under license or assembled in other countries including Spain, Argentina, Colombia, and Portugal.
Production Period:
Renault 18: 1978-1994 (depending on market); Renault Fuego: 1980-1986
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
While specific awards are not widely documented for these models as individual achievements, Renault as a brand received recognition for its engineering and design innovations during this period. The Fuego was particularly noted for its styling.