🏷️ Basic Information Identification Make: Rover Model: 400 Series Model Codes: XW (1990-1995), HH-R (1995-1999) Generations Covered: First Generation (RH) and Second Generation (RT) Product Name: Rover 400 Series 1990-1999 Workshop Service Repair Manual 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics seeking comprehensive repair and maintenance information. Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of official paper manuals or dealership services. Key Features Advantage: Inexpensive way to keep the vehicle working properly and diagnose/repair problems. Content Scope: Covers all styles within the Rover 400 Series range for the specified years. 📋 Manual Details Coverage Areas Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Estimated Page Count: Hundreds (exact count not specified, but described as 'complete' and 'hundreds of pages') Manual Type Type: Workshop Service Repair Manual (Full Factory Service Manual) Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive diagnostics, disassembly, assembly, and repair of engine components. Transmission Service Repair: Detailed procedures for manual and automatic transmissions, including clutch, gears, and hydraulics. Brake System: Service and repair of hydraulic systems, calipers, discs, drums, and ABS (if applicable). Electrical System: Wiring diagrams, component testing, diagnostics, and repair for all electrical circuits. Suspension: Repair and replacement of struts, shock absorbers, springs, control arms, and related components. Steering: Service and repair of steering racks, pumps, and associated linkages. Cooling System: Radiator, water pump, thermostat, hoses, and fan servicing. Fuel Injection System: Diagnostics and repair of fuel injectors, pumps, pressure regulators, and ECU control. Fuel System: Tank, lines, filters, and pump maintenance and replacement. Emission System: Catalytic converter, O2 sensors, EGR system, and evaporative emissions control servicing. Heater Air Conditioner: HVAC system diagnostics, refrigerant handling, blower motor, and climate control unit repair. Engine Control System: ECU (Engine Control Unit) diagnostics, sensor identification, and control logic explanations. Chassis Body: Body panel repair, structural components, mounting points, and door mechanisms. Restraint System: Airbag system diagnostics, seat belt maintenance, and SRS (Supplemental Restraint System) components. Interior: Trim removal, seating mechanisms, dashboard components, and interior electronics. Differential Drive: Service and repair of front-wheel drive differentials and associated components. Axle: Front and rear axle servicing, including CV joints and bearings. Wiring Diagram: Detailed wiring schematics for all electrical systems, essential for diagnostics. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and scheduled servicing. Troubleshooting: Systematic diagnosis of common problems, symptoms, and corrective actions. Disassembly Assembly: Step-by-step instructions for complete component disassembly and reassembly. Repair Procedures: Detailed guides for fixing specific components and systems. Electrical Troubleshooting: Combined troubleshooting and wiring diagrams for electrical faults. Periodic Lubrication: Guidelines for lubrication points and recommended lubricants. Technical Depth Depth: Complete factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Illustrations: Includes hundreds of photos and illustrations to guide procedures. Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction (entire manual or specific pages). Binding Type Binding: N/A (Digital Download - Print at home) Paper Type Paper Type: N/A (Digital Download - User printed) Requirements Software Requirements: Adobe PDF Reader Delivery Delivery Method: Instant download link on checkout page after payment. ⚙️ Engine Specifications Primary Engine Engine Variants: Likely includes various Rover K-series engines (e.g., 1.4L, 1.6L, 2.0L), potentially diesel variants (e.g., Perkins/Rover 2.0L Diesel). Performance Horsepower Range: Varies by engine. Typically 75-145 hp for petrol variants. Torque Range: Varies by engine. Typically 120-190 Nm for petrol variants. Fuel System Injection Type: Multi-point fuel injection (MPI) and potentially single-point injection (SPI) for earlier/lower spec models. 🔧 Transmission Standard Transmission Types: Manual (e.g., PG1) and Automatic transmissions. Optional Transmission Variants: Specific gear ratios and clutch types detailed within the manual. Features Torque Converter: For automatic transmission models. 📐 Dimensions Exterior Body Styles: Sedan (4-door), Hatchback (3-door and 5-door). Wheelbase: Approximately 2550 mm (100.4 inches) Weights Curb Weight: Varies by model and engine, generally between 1100-1300 kg (2425-2866 lbs). 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for specific years/regions, but the manual would cover safety systems. Active Features Braking System: Front ventilated discs, rear discs or drums depending on model and specification. Passive Features Restraint System: Seat belts, optional airbags (driver side typically, later models might have passenger). 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, with speaker systems. Driver Assistance ABS: Available on higher specification models, covered extensively in the braking system section. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 - 10,000 miles or 12 months, refer to manual for specific engine/oil type. Timing Belt Interval: Crucial for K-series engines. Typically every 60,000 - 90,000 miles or 5-7 years. Failure leads to catastrophic engine damage. Fluid Specifications Engine Oil: API SG/SH...