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Rover Metro 1980-1990 Service Repair Manual

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🏷️ Basic Information Identification Make: Rover Model: Metro Model Years Covered: 1980-1990 Codes Body Style Codes: HH (3-door hatchback), HC (5-door hatchback) 👋 Introduction Market Position Target Audience: Do-it-yourself (DIY) mechanics and experienced auto technicians seeking comprehensive repair and maintenance information for the Rover Metro. Competitive Analysis Advantage Over Print: More convenient, less expensive, and easily searchable compared to outdated paper manuals. Offers instant access and print-on-demand functionality. Key Features Completeness: Complete official full factory service repair manual covering all styles of the Rover Metro within the specified years. Instructions Detail: Provides step-by-step instructions based on complete disassembly, enhanced with hundreds of photos and illustrations. Cost Effectiveness: Inexpensive way to keep the vehicle working properly, saving money on mechanic fees. 📋 Manual Details Coverage Areas Systems Covered: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed service, repair, and overhaul procedures for all engine variants fitted to the Rover Metro (e.g., A-Series OHV, K-Series OHC). Transmission: Comprehensive repair and maintenance for manual transmissions and potentially automatic transmission variants if applicable for the model years. Brakes: Full coverage of hydraulic systems, disc and drum brake components, ABS (if equipped on later models). Electrical: Detailed wiring diagrams, electrical component locations, diagnostic procedures for lighting, ignition, starting, charging, and accessory systems. Suspension Steering: Repair and adjustment of front and rear suspension systems (e.g., Hydragas suspension on certain models), steering rack, linkage, and power steering (if fitted). Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug service, fluid checks and top-ups, lubrication schedules. Troubleshooting: Systematic diagnostic steps for common and uncommon problems, fault finding charts. Repair: Step-by-step instructions for component removal, installation, and overhaul, including engine, transmission, brakes, suspension, steering, and body panels. Diagnostics: Procedures for diagnosing engine performance, electrical faults, and mechanical issues. Technical Depth Depth: Complete factory-level service and repair information, suitable for both novice DIY enthusiasts and experienced professional mechanics. Covers from basic maintenance to full engine rebuilds and complex system diagnostics. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Accessible via web browser on any computer or mobile device. Readability Requirements: Requires Adobe PDF Reader and Winzip (free software). Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual. Binding Type Digital Format Advantage: No risk of damage or wear compared to traditional paper manuals. Securely stored on PC. Paper Type Digital Storage Advantage: Keeps manual pages clean and pristine. ⚙️ Engine Specifications Primary Engine Engine Family Early: BMC/BL/Rover A-Series OHV (e.g., 1.0L, 1.3L) Engine Family Later: Rover K-Series OHC (e.g., 1.1L, 1.4L) Performance Horsepower Range: Typically 40-70 hp depending on engine variant and tune. Torque Range: Varies by engine, typically 55-80 lb-ft. Fuel System Fuel Delivery Early: Carburetor (e.g., SU, Weber) for A-Series engines. Fuel Delivery Later: Electronic Fuel Injection (EFI) for K-Series engines, often with multi-point injection (MPI). 🔧 Transmission Standard Type: 4-speed or 5-speed manual transmission. Optional Type: Automatic transmission (less common, but available on some models). Features Clutch: Hydraulically operated clutch system. 📐 Dimensions Exterior Wheelbase: Approx. 2,286 mm (90 in) Length: Approx. 3,500 mm (138 in) Width: Approx. 1,570 mm (61.8 in) Height: Approx. 1,350 mm (53.1 in) Weights Curb Weight: Approx. 750-850 kg (1650-1870 lbs) depending on specification. 🛡️ Safety Features Ratings Crash Test Era Context: Safety standards in the 1980s were less stringent than modern standards; specific crash test ratings are limited or may not be directly comparable. Active Features Braking System: Front disc brakes, rear drum brakes. Later models may feature servo assistance. Passive Features Seat Belts: Standard fitment of front seat belts. Rear seat belts may vary by market and trim. Body Structure: Designed with crumple zones, though less advanced than contemporary vehicles. 💡 Technology Features Infotainment Radio Options: Basic analogue radio units were common, with options for cassette players on higher trims or as aftermarket additions. Driver Assistance ABS: Anti-lock Braking System (ABS) became available on later models, particularly with the K-Series engines. Connectivity Connectivity Era: Minimal connectivity features by modern standards; focused on essential vehicle functions. 🔧 Maintenance Service Intervals Oil Change: Typically every 6,000 miles or 12 months. Specific intervals may vary based on engine oil specification and driving conditions. Spark Plugs: Replacement recommended at 12,000-24,000 mile intervals, depending on plug type. Fluid Specifications Engine Oil: API SF/SG or higher. Viscosity typically 10W-40 or 20W-50 (refer to manual for precise recommendations based on climate). Coolant: Ethylene glycol-based antifreeze/coolant mixture, typically 50/50 with distilled water. Specific Rover coolant specifications...
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Rover Metro 1980-1990 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Rover
Model:
Metro
Model Years Covered:
1980-1990
Codes
Body Style Codes:
HH (3-door hatchback), HC (5-door hatchback)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself (DIY) mechanics and experienced auto technicians seeking comprehensive repair and maintenance information for the Rover Metro.
Competitive Analysis
Advantage Over Print:
More convenient, less expensive, and easily searchable compared to outdated paper manuals. Offers instant access and print-on-demand functionality.
Key Features
Completeness:
Complete official full factory service repair manual covering all styles of the Rover Metro within the specified years.
Instructions Detail:
Provides step-by-step instructions based on complete disassembly, enhanced with hundreds of photos and illustrations.
Cost Effectiveness:
Inexpensive way to keep the vehicle working properly, saving money on mechanic fees.
📋 Manual Details
Coverage Areas
Systems Covered:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed service, repair, and overhaul procedures for all engine variants fitted to the Rover Metro (e.g., A-Series OHV, K-Series OHC).
Transmission:
Comprehensive repair and maintenance for manual transmissions and potentially automatic transmission variants if applicable for the model years.
Brakes:
Full coverage of hydraulic systems, disc and drum brake components, ABS (if equipped on later models).
Electrical:
Detailed wiring diagrams, electrical component locations, diagnostic procedures for lighting, ignition, starting, charging, and accessory systems.
Suspension Steering:
Repair and adjustment of front and rear suspension systems (e.g., Hydragas suspension on certain models), steering rack, linkage, and power steering (if fitted).
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug service, fluid checks and top-ups, lubrication schedules.
Troubleshooting:
Systematic diagnostic steps for common and uncommon problems, fault finding charts.
Repair:
Step-by-step instructions for component removal, installation, and overhaul, including engine, transmission, brakes, suspension, steering, and body panels.
Diagnostics:
Procedures for diagnosing engine performance, electrical faults, and mechanical issues.
Technical Depth
Depth:
Complete factory-level service and repair information, suitable for both novice DIY enthusiasts and experienced professional mechanics. Covers from basic maintenance to full engine rebuilds and complex system diagnostics.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems. Accessible via web browser on any computer or mobile device.
Readability Requirements:
Requires Adobe PDF Reader and Winzip (free software).
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding Type
Digital Format Advantage:
No risk of damage or wear compared to traditional paper manuals. Securely stored on PC.
Paper Type
Digital Storage Advantage:
Keeps manual pages clean and pristine.
⚙️ Engine Specifications
Primary Engine
Engine Family Early:
BMC/BL/Rover A-Series OHV (e.g., 1.0L, 1.3L)
Engine Family Later:
Rover K-Series OHC (e.g., 1.1L, 1.4L)
Performance
Horsepower Range:
Typically 40-70 hp depending on engine variant and tune.
Torque Range:
Varies by engine, typically 55-80 lb-ft.
Fuel System
Fuel Delivery Early:
Carburetor (e.g., SU, Weber) for A-Series engines.
Fuel Delivery Later:
Electronic Fuel Injection (EFI) for K-Series engines, often with multi-point injection (MPI).
🔧 Transmission
Standard
Type:
4-speed or 5-speed manual transmission.
Optional
Type:
Automatic transmission (less common, but available on some models).
Features
Clutch:
Hydraulically operated clutch system.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,286 mm (90 in)
Length:
Approx. 3,500 mm (138 in)
Width:
Approx. 1,570 mm (61.8 in)
Height:
Approx. 1,350 mm (53.1 in)
Weights
Curb Weight:
Approx. 750-850 kg (1650-1870 lbs) depending on specification.
🛡️ Safety Features
Ratings
Crash Test Era Context:
Safety standards in the 1980s were less stringent than modern standards; specific crash test ratings are limited or may not be directly comparable.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Later models may feature servo assistance.
Passive Features
Seat Belts:
Standard fitment of front seat belts. Rear seat belts may vary by market and trim.
Body Structure:
Designed with crumple zones, though less advanced than contemporary vehicles.
💡 Technology Features
Infotainment
Radio Options:
Basic analogue radio units were common, with options for cassette players on higher trims or as aftermarket additions.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) became available on later models, particularly with the K-Series engines.
Connectivity
Connectivity Era:
Minimal connectivity features by modern standards; focused on essential vehicle functions.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000 miles or 12 months. Specific intervals may vary based on engine oil specification and driving conditions.
Spark Plugs:
Replacement recommended at 12,000-24,000 mile intervals, depending on plug type.
Fluid Specifications
Engine Oil:
API SF/SG or higher. Viscosity typically 10W-40 or 20W-50 (refer to manual for precise recommendations based on climate).
Coolant:
Ethylene glycol-based antifreeze/coolant mixture, typically 50/50 with distilled water. Specific Rover coolant specifications may apply.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Manual:
GL-4 hypoid gear oil, typically 75W-80 or 80W-90.
Known Issues
Body Corrosion:
Prone to rust and corrosion, particularly around wheel arches, sills, and door bottoms.
Suspension Hydragas:
Hydragas suspension units can lose pressure or fail, requiring servicing or replacement. Leaks can occur.
Electrical Gremlins:
Older wiring looms and connections can be prone to corrosion and intermittent faults.
Engine Thermostat:
Thermostat housing or thermostat itself can fail, leading to overheating or poor temperature regulation.
📚 Vehicle History
Brand Heritage
Manufacturer Context:
The Rover Metro was a product of British Leyland (BL), later Rover Group, a significant period in British automotive history marked by restructuring and technological advancements.
Model Evolution
Launch Era:
Introduced in 1980 as the Austin Metro and Morris Metro, later rebranded as the Rover Metro.
Key Updates:
Significant revisions included the introduction of the K-Series engine, Hydragas suspension (initially Hydrolastic), and styling updates through the decade.
Production
Manufacturing Plant:
Primarily produced at the Longbridge plant in Birmingham, England.
Production Period:
1980-1997 (though manual covers up to 1990 variants).
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nominee:
The Metro was a contender for European Car of the Year upon its launch.
Ratings
Consumer Reviews Era:
Reviews often praised its interior space for its size and handling, but noted potential build quality and reliability issues common to its era of manufacturing.
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