🏷️ Basic Information Identification Make: Rover Model: 25 / MG ZR Codes Platform Code: R3 (derived from Rover 200 Series) 👋 Introduction Market Position Target Audience: Rover 25 and MG ZR owners, independent garages, automotive technicians, and DIY enthusiasts Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair information without recurring costs, unlike some subscription-based or limited online services Key Features Manual Attributes: Factory-accurate, all-inclusive repair coverage, professional-grade detail, lifetime usability 📋 Manual Details Coverage Areas Manual Type: Full Factory Service & Repair Workshop Manual Applicable Models: Rover 25 and MG ZR (all engine variants and trim levels within the production run) Applicable Years: Approximately 1999 to 2005, covering the entire lifespan of the Rover 25 and MG ZR Page Count Estimated Page Count: Hundreds (exact count not specified, but described as 'very detailed' with 'hundreds of pages') Format Digital Format: PDF (downloadable for computer, tablet, smartphone) Language Language: English (implied by product description and target market) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, emissions control Transmission Systems: Manual and automatic transmission overhaul, clutch, driveshafts Chassis Systems: Suspension (front and rear), steering, brakes (hydraulic and mechanical components), wheels and tires Electrical Systems: Wiring diagrams, lighting, instrumentation, power accessories, starting and charging system, engine management electronics, body control modules Body And Interior: Body panels, doors, glass, interior trim, seats, HVAC system components, safety systems (airbags, seatbelts) Lighting And Accessories: Headlights, taillights, interior lighting, horn, wipers, washers, central locking, power windows. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement Repair: Engine component removal and installation (e.g., cylinder head, pistons), transmission overhaul, brake caliper and disc replacement, suspension strut replacement, electrical component diagnosis and repair Troubleshooting: Diagnostic procedures for common and complex faults, fault code interpretation (if applicable to the era/systems), symptom-based troubleshooting guides Engine Rebuild: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque sequences and clearances. Air Conditioning Service: Likely covers basic A/C system checks, refrigerant charging procedures, and component replacement (if factory-fitted). Body Repair: Guidance on panel alignment, door adjustments, glass replacement, and common corrosion repairs. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Exhaust System Repair: Guidance on replacing exhaust sections, hangers, and clamps. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and experienced DIYers Diagnostic Level: Includes detailed diagnostic procedures, electrical testing methods, and torque specifications for all components Diagnostic Tools: May refer to specific diagnostic tools or methods used during the production era, such as OBD-II scanners (if applicable to later models) or basic multimeter testing. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Capability: Printable (single pages or entire manual) Usage Licensing Device Compatibility: Unlimited installations across multiple computers, tablets, and smartphones Licensing Terms: Lifetime use, no expiry dates, no renewal fees File Content Content Type: Step-by-step instructions, detailed photos, exploded diagrams Binding Type Binding: Digital download (not a physical book, therefore no traditional binding type applies) Paper Type Paper Quality: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely covers common Rover K-Series engines (e.g., 1.4L, 1.6L, 1.8L) and potentially MG's performance variants (e.g., VVC) Performance Typical Power Output: Varies by engine, e.g., 1.4L (approx. 75-103 hp), 1.8L (approx. 115-160 hp for non-VVC, 175-190 hp for VVC) Fuel System Fuel Delivery Type: Multi-point fuel injection (MPI) or electronic fuel injection (EFI) Technical Details Engine Code Examples: K1.4, K1.6, K1.8, KV6 (less common for 25/ZR but possible for later models), K1.8 VVC Engine Layout: Inline-4 cylinder, front-wheel drive Valvetrain: DOHC (Double Overhead Camshaft), 16 valves (for most K-Series variants) Maintenance Timing Belt Replacement Interval: Typically 60,000 miles or 4 years for K-Series engines, critical to adhere to for preventing catastrophic failure 🔧 Transmission Standard Standard Transmission Type: 5-speed manual (PG1 gearbox family) Optional Optional Transmission Type: 4-speed automatic (likely Jatco or similar) Features Clutch Type: Hydraulically actuated single dry plate clutch Fluid Specifications Manual Gearbox Oil Type: Likely API GL-4, SAE 75W/90 or 80W/90 (specific Rover/MG part number would be in the manual) Automatic Transmission Fluid Type: Specific ATF type required, e.g., Dexron III or equivalent (check manual for exact specification) 📐 Dimensions Exterior Body Styles: 3-door hatchback (MG ZR) and 5-door hatchback (Rover 25) Weights Kerb Weight Range: Approx. 1050-1250 kg depending on engine and specification 🛡️ Safety Features Ratings Euro Ncap Rating: Rover 25: 3 Stars; MG ZR: 3 Stars (based on original testing conditions, safety standards have evolved) Active Features Braking System: Front ventilated discs, rear solid discs (may vary by trim/engine) with ABS (optional on some models, standard on higher trims) Passive Features Airbags: Driver and front passenger airbags (standard on most models, potentially side airbags optional)...