Manual Coverage
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Systems Covered
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Engine:
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Diagnosis, repair, and overhaul of all engine components and systems.
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Transmission:
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Service, repair, and adjustment procedures for automatic transmissions.
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Brakes:
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Front and rear brake systems, including discs, drums, hydraulics, and parking brake.
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Suspension:
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Front and rear suspension components, alignment, and geometry.
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Steering:
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Power steering system, steering column, and wheel alignment.
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Electrical:
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Comprehensive coverage of wiring diagrams, ignition, charging, lighting, and accessories.
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Fuel System:
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Fuel injection systems, fuel pump, injectors, and tank service.
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Cooling System:
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Radiator, water pump, thermostat, and cooling fan diagnosis and service.
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Exhaust System:
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Exhaust manifolds, catalytic converter, mufflers, and pipes.
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Body And Chassis:
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Body panel repair, doors, windows, interior trim, and chassis components.
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HVAC:
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Heating, ventilation, and air conditioning system service and repair.
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Procedures Included
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Maintenance:
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Oil changes, filter replacements, fluid checks, tune-ups, and inspections.
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Troubleshooting:
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Systematic diagnostic procedures for identifying and resolving common and complex issues.
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Repair:
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Step-by-step instructions for replacing or repairing all vehicle components.
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Rebuilds:
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Complete overhaul procedures for engines and transmissions.
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Diagnostics:
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Detailed diagnostic trees and flowcharts for electrical and mechanical systems.
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Technical Depth
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Depth:
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Professional-level, suitable for experienced mechanics and DIY enthusiasts seeking in-depth knowledge.
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Engine Specifications
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Primary Engine
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Engine 1:
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2.5L (153 cu in) Turbocharged I4 (Chrysler Turbo II/IV)
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Engine 2:
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2.5L (153 cu in) Naturally Aspirated I4 (Chrysler K-engine variant)
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Engine 3:
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3.0L (181 cu in) Mitsubishi 6G72 V6
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Performance
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Horsepower Range:
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Approx. 100 hp (NA 2.5L) to 150-170 hp (Turbocharged 2.5L)
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Torque Range:
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Approx. 130 lb-ft (NA 2.5L) to 170-180 lb-ft (Turbocharged 2.5L)
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI)
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Engine Management
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ECM Type:
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Chrysler ECU/PCM (specific part numbers vary by year and engine)
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Timing
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Timing Belt Chain 2.5L:
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Timing Belt
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Timing Belt Chain 3.0L V6:
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Timing Belt
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (consult manual for specifics).
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Timing Belt Replacement:
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Recommended every 60,000-90,000 miles or 5-7 years for both 2.5L and 3.0L engines (critical maintenance item).
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Transmission Fluid Change:
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Every 30,000-60,000 miles or as recommended by the manual.
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Fluid Specifications
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Engine Oil Type:
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API Service SG or SH, SAE 5W-30 or 10W-30 (consult manual for year-specific viscosity)
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Coolant Type:
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Chrysler's specified Ethylene Glycol coolant (typically green, 50/50 mix with distilled water)
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Known Issues
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Engine Mounts:
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Can degrade and fail, leading to excessive engine vibration.
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Transmission Slippage:
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Common in automatic transmissions with age and mileage, often related to fluid condition or internal wear.
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Head Gaskets:
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Less common but possible, especially on higher-mileage engines.
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Power Window Motors:
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Can fail due to age and wear.
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Interior Trim Detachment:
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Plastic clips and fasteners can become brittle and break.
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Turbocharger Issues:
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Oil seals can fail on turbocharged models, leading to oil consumption or reduced boost.
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