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Ski-Doo Alpine II 503 1988-1989 PDF Service & Repair Manual Download

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Basic Information Identification Make: Ski-Doo Model: Alpine II Model Variant: 503 Model Years Covered: 1988, 1989 Codes Engine Code: Rotax 503 (specific variant may vary) Introduction Market Position Market Position:...
Type: Snowmobile
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Sku: 6541
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Ski-Doo Alpine II 503 1988-1989 PDF Service & Repair Manual DownloadSki-Doo Alpine II 503 1988-1989 PDF Service & Repair Manual DownloadSki-Doo Alpine II 503 1988-1989 PDF Service & Repair Manual DownloadSki-Doo Alpine II 503 1988-1989 PDF Service & Repair Manual Download
Basic Information
Identification
Make: Ski-Doo
Model: Alpine II
Model Variant: 503
Model Years Covered: 1988, 1989
Codes
Engine Code: Rotax 503 (specific variant may vary)
Introduction
Market Position
Market Position: The Ski-Doo Alpine II was a versatile snowmobile designed for utility, trail riding, and even some touring. It occupied a niche for riders seeking a robust, two-up capable machine with a reputation for reliability and adaptability in varied snow conditions.
Competitive Analysis
Competitive Analysis: Competed against other utility and touring snowmobiles from manufacturers like Yamaha (e.g., Bravo, Exciter), Arctic Cat, and Polaris, offering a blend of performance and practicality. Its Rotax engine was a well-regarded powerplant in the industry.
Key Features
Key Features: Two-up seating capability, powerful Rotax 503cc engine, reliable drive system, comfortable suspension for its era, and the robust build quality characteristic of Ski-Doo snowmobiles from this period. The manual provides access to the technical knowledge needed to maintain these features.
Manual Details
Coverage Areas
Coverage Areas: Comprehensive mechanical and electrical systems, troubleshooting, maintenance, and repair procedures specific to the Ski-Doo Alpine II 503 models for the 1988 and 1989 model years.
Parts Identification: Includes diagrams and part numbers where applicable, aiding in ordering replacement components.
Page Count
Page Count: Estimated 200-300 pages (typical for a service manual of this era and scope, exact count not provided in product description).
Manual Type
Manual Type: Service and Repair Manual
Language
Language: English (standard for North American market manuals).
Format
Format: PDF Download
Manual Coverage
Systems Covered
Systems Covered: Engine (Rotax 503), Fuel System (carburetion, fuel pump), Ignition System, Cooling System (liquid-cooled), Drive System (clutch, chaincase), Suspension (front and rear), Steering, Brakes, Electrical System (lighting, wiring diagrams), Chassis, Bodywork, Accessories.
Electrical System Detail: Includes complete wiring diagrams with component identification, troubleshooting guides for common electrical faults, and procedures for testing and repairing ignition, lighting, and charging systems.
Chassis And Bodywork: Covers frame integrity checks, body panel removal and installation, seat removal, handle bar and steering column maintenance, and ski/runner inspection.
Procedures Included
Procedures Included: Routine maintenance (lubrication, adjustments), engine overhaul, clutch inspection and replacement, suspension rebuild, brake servicing, electrical troubleshooting, carburetor tuning, troubleshooting common issues, specifications and torque values.
Engine Rebuild Procedures: Detailed step-by-step instructions for complete engine disassembly, cleaning, inspection, parts replacement (pistons, rings, bearings, seals), and reassembly with specified torque values and clearances.
Carburetor Overhaul: Detailed instructions for dismantling, cleaning, replacing jets, floats, and gaskets, and reassembling carburetors for optimal performance.
Technical Depth
Technical Depth: Detailed diagnostic procedures, step-by-step repair instructions, exploded views, component identification, specifications for clearances, pressures, and timing. Suitable for both amateur mechanics and professional technicians.
Diagnostic Procedures: In-depth troubleshooting charts for identifying causes of poor performance, starting issues, overheating, and other operational problems. Includes methods for testing components like the stator, ignition coil, and fuel delivery system.
Specification Tables: Comprehensive tables of specifications including critical measurements, torque values, fluid capacities, and electrical resistance values.
Manual Specifications
File Format
File Format: Portable Document Format (PDF)
Searchability: PDF format typically allows for text searching, enabling quick access to specific topics or components.
Print Quality
Print Quality: High-resolution scans suitable for printing, with clear diagrams and legible text.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: 2-Stroke, Twin-Cylinder, Rotary Valve
Displacement: 503 cc (approximately)
Bore X Stroke: Approximately 72.0 mm x 61.0 mm (typical for Rotax 503, verify with manual for exact spec).
Cooling System: Liquid-Cooled
Ignition System: CDI (Capacitor Discharge Ignition) or similar electronic ignition system, likely with a magneto or flywheel alternator.
Performance
Horsepower Range: Estimated 40-50 HP (typical for a Rotax 503 of this era, actual output may vary).
Torque Specifications: Detailed torque values for engine components are a core part of the manual's specifications.
Compression Ratio: Manual will specify compression test procedures and acceptable ranges for engine health diagnosis.
Fuel System
Carburetor Type: Typically twin Tillotson or Mikuni carburetors (e.g., 32mm or 34mm, specific model dependent).
Fuel Type: Unleaded gasoline (minimum 87 octane recommended).
Fuel Mixture: Requires 2-stroke oil mixed with gasoline at a specified ratio (e.g., 40:1 or 50:1, consult manual for exact ratio and oil specification).
Transmission
Standard
Transmission Type: CVT (Continuously Variable Transmission) with Bombardier's TRA (Torsional Radial) clutch system.
Gear Ratios: Variable, determined by CVT operation. Primary and secondary clutch sheave angles and roller weights are critical for performance and covered in the manual.
Optional
Optional Transmission: N/A (CVT was standard for this model).
Features
Drive System: Chain drive to track, housed in a sealed chaincase.
Clutch Service: Manual provides detailed procedures for inspection, cleaning, and replacement of primary and secondary clutches, including spring and roller specifications.
Dimensions
Exterior
Length: Varies by configuration, typically around 110-120 inches (279-305 cm) overall.
Width: Varies by configuration, typically around 35-40 inches (89-102 cm) overall.
Cargo
Cargo Capacity: Designed for two passengers with provision for luggage rack or small cargo box.
Weights
Dry Weight: Estimated 450-500 lbs (204-227 kg), depending on specific features and configuration.
Fuel Capacity: Typically around 6-8 gallons (23-30 liters).
Safety Features
Ratings
Safety Ratings: Snowmobiles of this era did not have formal crash test ratings like automobiles. Safety was paramount through rider education and adherence to operating procedures outlined in the owner's manual and often reinforced in service manuals for component integrity.
Active Features
Active Safety Features: Handlebar-mounted throttle, brake lever (often left handlebar), engine kill switch, tether cord (engine shut-off if rider falls).
Passive Features
Passive Safety Features: Rider position, snow flap to reduce spray, sturdy chassis construction, reliable braking system.
Technology Features
Infotainment
Infotainment Features: Basic instrumentation typical of the era: speedometer, tachometer, engine temperature gauge, oil warning light, and possibly a fuel gauge. No advanced infotainment systems.
Driver Assistance
Driver Assistance Features: N/A - focused purely on mechanical operation.
Connectivity
Connectivity Features: N/A
Maintenance
Service Intervals
Engine Oil Change: N/A (2-stroke engine relies on oil mixed with fuel).
Clutch Inspection: Annually or every 50-100 operating hours. Manual details inspection for wear on buttons, rollers, and sheave surfaces.
Spark Plug Replacement: Typically every 100-200 hours or as needed based on performance. Manual will specify plug type and gap.
Chaincase Oil Change: Annually or every 100-150 operating hours. Manual specifies type and capacity.
Suspension Pivot Lubrication: Annually or as per manual recommendations. Manual will identify all grease points.
Track Tension Adjustment: Check and adjust as needed, typically every few hundred miles or if track slaps. Manual provides adjustment procedures.
Fluid Specifications
Engine Oil Type: Specific 2-stroke snowmobile oil meeting API-TC or similar specifications. Manual will recommend specific Ski-Doo branded oil or equivalent.
Chaincase Oil Type: Specific gear oil for snowmobile chaincases (e.g., SAE 80W-90 GL-4/GL-5). Manual will provide exact specification and capacity.
Coolant Type: Permanent type antifreeze coolant (e.g., ethylene glycol based) with rust inhibitors. Manual will specify mixture ratio and capacity.
Grease Type: Manual will specify the type of grease for various points, typically a general-purpose lithium-based grease suitable for low temperatures.
Known Issues
Known Issues: As with any vintage snowmobile, potential issues can include carburetor wear, aging fuel lines, clutch wear, suspension component wear (bushings, shocks), and electrical connection corrosion. The manual is invaluable for diagnosing and rectifying these.
Track Wear: Regular inspection of track lugs and tread for wear and damage is recommended. Manual can guide on track tension adjustments.
Vehicle History
Brand Heritage
Brand Heritage: Ski-Doo, a brand of BRP (Bombardier Recreational Products), has a long and storied history in snowmobiling, dating back to the invention of the modern snowmobile by Joseph-Armand Bombardier in the late 1950s. Ski-Doo is synonymous with snowmobile innovation and performance.
Model Evolution
Model Evolution: The Alpine line represented Ski-Doo's commitment to utility and touring snowmobiles. The Alpine II built upon previous iterations, often featuring more powerful engines and improved chassis designs for better comfort and handling compared to earlier utility models. The 503cc engine was a popular choice for this segment.
Chassis Design: The Alpine II likely featured an updated chassis compared to earlier models, focusing on rider comfort and stability, with a longer track and wider stance for better flotation and control.
Production
Production Period: The Alpine II was produced through the late 1980s, with the 1988-1989 model years representing a specific iteration of this popular utility/touring snowmobile.
Manufacturing Location: Primarily manufactured in Canada by Bombardier Inc.
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