SSANGYONG ACTYON SPORTS Full Service & Repair Manual 2006-2011
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🏷️ Basic Information Identification Make: SsangYong Model: Actyon Sports Product Type: Full Service & Repair Workshop Manual Codes Model Code General: Q200 Body Style: Pickup Truck / Utility Vehicle 👋 Introduction Market Position Vehicle Segment: Mid-size pickup truck / lifestyle utility vehicle Competitive Analysis Key Competitors Era: Mitsubishi Triton/L200, Nissan Navara/Frontier, Toyota Hilux, Ford Ranger Key Features Value Proposition: Robust utility, distinctive styling, value-oriented pricing Manual Value Target Audience: DIY mechanics, independent repair shops, fleet owners Benefits To Owner: Reduced repair costs, improved vehicle longevity, enhanced understanding of vehicle systems 📋 Manual Details Coverage Areas Years Covered: 2006-2011 Page Count Estimated Pages: Hundreds (Specific number not provided, but described as comprehensive) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English (Implied by product description and typical market availability) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, component testing, timing, lubrication, cooling Engine Control System: ECU, sensors, actuators, fuel injection, ignition system, emissions control Transmission Manual: Clutch, gearbox, driveline, overhaul, adjustment, fluid specifications Transmission Automatic: Internal components, torque converter, hydraulic system, electronic control, fluid specifications Suspension System: Front and rear suspension components, springs, shock absorbers, bushings, alignment Steering System: Steering rack, power steering pump, linkages, adjustment, repair Brake System: Front and rear brakes (disc/drum), ABS, brake lines, master cylinder, calipers, pads, rotors, bleeding Electrical System: Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays Body And Chassis: Body panels, doors, interior trim, seats, underbody, frame repair, corrosion protection Heating Ventilation And Air Conditioning: HVAC system components, refrigerant, diagnostics, repair Restraint System: Airbags, seatbelts, SRS system diagnostics and repair Fuel System: Fuel pump, injectors, lines, tank, evaporative emissions control Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting Component Replacement: Step-by-step instructions for replacing major and minor components Engine Rebuild: Detailed procedures for complete engine disassembly, inspection, and reassembly Transmission Overhaul: Comprehensive guide to transmission disassembly, repair, and reassembly Electrical Diagnostics: Use of multimeters, oscilloscopes, and specific diagnostic tools; interpretation of wiring diagrams Body Repair: Panel alignment, dent repair, rust mitigation, glass replacement Specifications Data: Torque specifications, clearances, fluid capacities, timing settings Technical Depth Depth Of Coverage: Professional-level, suitable for complete vehicle repairs and diagnostics Diagram Quality: Hundreds of detailed photos and exploded diagrams Instruction Style: Step-by-step instructions 📊 Manual Specifications File Format Compatibility: Windows & MAC computers Searchability: Likely searchable PDF (typical for professional manuals) Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) Licensing Usage Rights: Lifetime use, unlimited computers Version Type: Full, unrestricted version ⚙️ Engine Specifications Primary Engine Engine Type: Commonly available diesel (e.g., 2.0L Turbo Diesel, 2.7L Turbo Diesel, 2.2L Turbo Diesel) and petrol variants (e.g., 2.3L Petrol) Engine Type Specific E.G. Xdi200: 2.0L Inline 4-cylinder Turbo Diesel, e.g., XDi200 E.G. Xdi270: 2.7L Inline 4-cylinder Turbo Diesel, e.g., XDi270 Performance Typical Horsepower Diesel: 115-140 HP (approximate, varies by specific engine variant) Typical Torque Diesel: 250-320 Nm (approximate, varies by specific engine variant) Fuel System Injection Type: Common Rail Direct Injection (CRDI) for diesel engines Cooling System Coolant Type: Glycol-based coolant (e.g., HOAT or OAT, consult specific model for exact spec) Lubrication Engine Oil Type: Diesel: API CJ-4 or equivalent synthetic/semi-synthetic, SAE 5W-30 or 10W-30. Petrol: API SN or equivalent synthetic/semi-synthetic, SAE 5W-30 or 10W-40. (Always consult manual for exact specification). Engine Oil Capacity Oil Capacity E.G. Xdi200: Approximately 6.5 - 7.5 liters (Consult manual for exact capacity). 🔧 Transmission Standard Transmission Type Common: 5-speed or 6-speed Manual Transmission Optional Transmission Type Optional: 4-speed or 5-speed Automatic Transmission Features Drivetrain: Part-time 4WD (4x4) with high-low range, RWD (2WD) variants available Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (Consult manual for exact specification). Automatic Transmission Fluid: ATF SP-III or equivalent (Consult manual for exact specification). 📐 Dimensions Exterior Wheelbase: Approx. 3000 mm Length: Approx. 4965 mm Width: Approx. 1865 mm Height: Approx. 1715 mm Cargo Payload Capacity: Typically around 1000 kg (Varies by configuration) Weights Curb Weight: Approx. 1800 - 2000 kg (Varies by configuration) Towing Capacity: Varies significantly by market and configuration, typically in the 1500-2500 kg range (Consult local regulations and manual). 🛡️ Safety Features Ratings Crash Test Results: Variable depending on market and specific test. Later models may have improved safety features. (Not consistently rated in major global NCAP tests). Active Features ABS: Standard on most models, often with EBD (Electronic Brakeforce Distribution) Traction Control: Available on some higher trims or 4WD models Passive Features Airbags: Driver and front passenger airbags standard on most models. Side airbags may be optional. Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features...
Professional-level, suitable for complete vehicle repairs and diagnostics
Diagram Quality:
Hundreds of detailed photos and exploded diagrams
Instruction Style:
Step-by-step instructions
📊 Manual Specifications
File Format
Compatibility:
Windows & MAC computers
Searchability:
Likely searchable PDF (typical for professional manuals)
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
Licensing
Usage Rights:
Lifetime use, unlimited computers
Version Type:
Full, unrestricted version
⚙️ Engine Specifications
Primary Engine
Engine Type:
Commonly available diesel (e.g., 2.0L Turbo Diesel, 2.7L Turbo Diesel, 2.2L Turbo Diesel) and petrol variants (e.g., 2.3L Petrol)
Engine Type Specific
E.G. Xdi200:
2.0L Inline 4-cylinder Turbo Diesel, e.g., XDi200
E.G. Xdi270:
2.7L Inline 4-cylinder Turbo Diesel, e.g., XDi270
Performance
Typical Horsepower Diesel:
115-140 HP (approximate, varies by specific engine variant)
Typical Torque Diesel:
250-320 Nm (approximate, varies by specific engine variant)
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) for diesel engines
Cooling System
Coolant Type:
Glycol-based coolant (e.g., HOAT or OAT, consult specific model for exact spec)
Lubrication
Engine Oil Type:
Diesel: API CJ-4 or equivalent synthetic/semi-synthetic, SAE 5W-30 or 10W-30. Petrol: API SN or equivalent synthetic/semi-synthetic, SAE 5W-30 or 10W-40. (Always consult manual for exact specification).
Engine Oil Capacity
Oil Capacity E.G. Xdi200:
Approximately 6.5 - 7.5 liters (Consult manual for exact capacity).
🔧 Transmission
Standard
Transmission Type Common:
5-speed or 6-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed or 5-speed Automatic Transmission
Features
Drivetrain:
Part-time 4WD (4x4) with high-low range, RWD (2WD) variants available
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (Consult manual for exact specification).
Automatic Transmission Fluid:
ATF SP-III or equivalent (Consult manual for exact specification).
📐 Dimensions
Exterior
Wheelbase:
Approx. 3000 mm
Length:
Approx. 4965 mm
Width:
Approx. 1865 mm
Height:
Approx. 1715 mm
Cargo
Payload Capacity:
Typically around 1000 kg (Varies by configuration)
Weights
Curb Weight:
Approx. 1800 - 2000 kg (Varies by configuration)
Towing Capacity:
Varies significantly by market and configuration, typically in the 1500-2500 kg range (Consult local regulations and manual).
🛡️ Safety Features
Ratings
Crash Test Results:
Variable depending on market and specific test. Later models may have improved safety features. (Not consistently rated in major global NCAP tests).
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution)
Traction Control:
Available on some higher trims or 4WD models
Passive Features
Airbags:
Driver and front passenger airbags standard on most models. Side airbags may be optional.
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Typically features a CD player, radio, and basic aux input. Higher trims may offer MP3 compatibility and more speakers.
Navigation:
Optional or aftermarket navigation systems were available.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Rare on early models, might be present on later or higher trims.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 7,500 - 10,000 km or 6-12 months (Consult manual for specific engine and driving conditions).
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on conditions.
Fuel Filter Replacement Diesel:
Every 30,000 - 40,000 km (Crucial for diesel engines).
Transmission Fluid Change Auto:
Every 40,000 - 60,000 km (or per manual recommendation).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (Consult manual for specific type).
Coolant Capacity:
Approx. 8-9 liters (Consult manual for exact capacity).
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging in vehicles primarily used for short trips or low-speed city driving (if equipped).
Suspension Bushings:
Wear on suspension bushings can lead to knocking noises and poor handling over time.
Turbocharger:
As with any turbocharged diesel, turbocharger longevity depends on maintenance and avoiding prolonged idling/hard acceleration from cold.
Electrical Connectors:
Corrosion or poor connections in exterior lighting and sensors can occur in humid or salty environments.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
First Generation Introduction:
Introduced in 2005 as a successor to the Musso Sports.
Design Language:
Characterized by distinctive, somewhat polarizing styling, especially the front end.
Production
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Industry Accolades:
No widely publicized major industry awards for this specific model in major markets.
Ratings
Consumer Satisfaction:
Mixed to positive, often cited for value and capability rather than refinement or advanced features.