SsangYong Korando 1997-2000 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Korando Generation: Korando (Family/Sports) Model Years Covered: 1997, 1998, 1999, 2000 👋 Introduction Market Position Segment: Compact SUV / Off-road Vehicle Target Audience: Owners and independent repair shops seeking detailed technical information for maintenance and repair of the SsangYong Korando. Competitive Analysis Competitors Segment: Other compact SUVs and body-on-frame off-roaders from the late 1990s. Key Features Vehicle Identity: Robust, go-anywhere capability, often with a strong off-road focus and utilitarian design. Manual Value Proposition: Provides authoritative, manufacturer-backed information to empower owners for DIY maintenance and repair, saving on labor costs and enhancing vehicle longevity. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Additional Coverage: Troubleshooting, Maintenance Schedule Page Count Estimated Page Count: Likely several hundred pages, typical for a comprehensive factory service manual. Manual Type Type: Factory Service Repair Manual Additional Types Indicated: Workshop Manual, Troubleshooting Guide Language Primary Language: English Format Digital Format: PDF Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: Windows, macOS 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, exhaust system, emission control systems. Drivetrain: Manual and automatic transmission (if applicable), transfer case, drive shafts, differentials, axles. Chassis: Suspension (front and rear), steering system, braking system (hydraulic, ABS if equipped). Body And Interior: Body panels, doors, windows, seats, interior trim, HVAC system, power accessories (windows, locks, mirrors). Electrical: Battery, charging system, starting system, lighting system, instrumentation, wiring diagrams, fuses, relays, electronic control units (ECUs). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, tire rotation. Repair: Engine overhaul, transmission repair, suspension component replacement, brake caliper and rotor service, electrical component diagnosis and replacement. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems with symptom-based troubleshooting charts. Technical Specifications: Torque specifications for fasteners, fluid capacities and types, diagnostic data (e.g., engine parameters), component clearances. Technical Depth Depth: Comprehensive, covering from basic maintenance to detailed component-level repair and diagnostics. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Format Type: Digital (PDF) Searchability: Likely text-searchable PDF, enabling quick information retrieval. Print Quality Printability: Designed for printing individual pages or sections as needed by the user. Binding Type Binding: Not applicable (digital format). Paper Type Paper Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes gasoline and diesel engine variants common for this model. The description implies a need for comprehensive engine coverage. Gasoline Engine Potential: Possible options include 2.0L, 2.3L, or 3.2L inline-four or inline-six gasoline engines. Diesel Engine Potential: Commonly featured Mercedes-Benz OM601 2.3L or OM602 2.9L diesel engines, or SsangYong's own designs. Performance Horsepower Torque: Specific values depend on engine variant; the manual will detail these for each available engine. Fuel System Fuel Delivery: Carbureted or fuel-injected (MPI/GDI for gasoline, direct injection for diesel), depending on engine and market. Fuel Type: Unleaded gasoline or diesel fuel, as per engine specification. 🔧 Transmission Standard Transmission Options: Likely offered with both manual and automatic transmission options. Manual Transmission Type: Typically a 5-speed manual gearbox. Optional Automatic Transmission Type: Likely a 4-speed automatic transmission, potentially from Mercedes-Benz or a similar supplier. Features Drivetrain Configuration: Part-time four-wheel drive (4WD) with a transfer case, often with selectable 2WD/4WD modes. 📐 Dimensions Exterior Body Styles: Two-door convertible/soft-top, two-door hardtop, and five-door wagon configurations. Wheelbase: Varies by body style; typically around 2,400 mm for shorter versions and 2,700 mm for longer wheelbase variants. Weights Curb Weight: Ranges from approximately 1,600 kg to 1,900 kg depending on configuration and engine. 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available official crash test data for this specific era and model; the manual would detail vehicle-specific safety construction. Active Features Braking Systems: Front disc brakes, rear drum brakes standard. Optional ABS (Anti-lock Braking System) may be available on higher trims. Passive Features Restraints: Seat belts (three-point in front, two-point or three-point in rear), potential for driver airbag on later models/higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player was common. CD players might have been an option on higher trims. Manual will cover basic audio system checks and fuse locations. Driver Assistance ABS: Anti-lock Braking System, if equipped, will be detailed in terms of its operation, diagnosis, and repair procedures. Connectivity Wiring Diagrams: Crucial for diagnosing electrical issues. The manual will include detailed wiring schematics for all major systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or 6 months, whichever comes first (dependent on engine and driving conditions). Manual will provide precise intervals. Timing Belt Replacement: Crucial for gasoline engines with timing belts, usually recommended every 80,000-100,000 km or 5-7 years. Diesel engines with timing chains may not have a scheduled replacement interval. Fluid Specifications Engine Oil Specification: API SG/SH or higher for gasoline engines,...
Owners and independent repair shops seeking detailed technical information for maintenance and repair of the SsangYong Korando.
Competitive Analysis
Competitors Segment:
Other compact SUVs and body-on-frame off-roaders from the late 1990s.
Key Features
Vehicle Identity:
Robust, go-anywhere capability, often with a strong off-road focus and utilitarian design.
Manual Value Proposition:
Provides authoritative, manufacturer-backed information to empower owners for DIY maintenance and repair, saving on labor costs and enhancing vehicle longevity.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Additional Coverage:
Troubleshooting, Maintenance Schedule
Page Count
Estimated Page Count:
Likely several hundred pages, typical for a comprehensive factory service manual.
Engine overhaul, transmission repair, suspension component replacement, brake caliper and rotor service, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems with symptom-based troubleshooting charts.
Technical Specifications:
Torque specifications for fasteners, fluid capacities and types, diagnostic data (e.g., engine parameters), component clearances.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to detailed component-level repair and diagnostics. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Format Type:
Digital (PDF)
Searchability:
Likely text-searchable PDF, enabling quick information retrieval.
Print Quality
Printability:
Designed for printing individual pages or sections as needed by the user.
Binding Type
Binding:
Not applicable (digital format).
Paper Type
Paper Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes gasoline and diesel engine variants common for this model. The description implies a need for comprehensive engine coverage.
Gasoline Engine Potential:
Possible options include 2.0L, 2.3L, or 3.2L inline-four or inline-six gasoline engines.
Diesel Engine Potential:
Commonly featured Mercedes-Benz OM601 2.3L or OM602 2.9L diesel engines, or SsangYong's own designs.
Performance
Horsepower Torque:
Specific values depend on engine variant; the manual will detail these for each available engine.
Fuel System
Fuel Delivery:
Carbureted or fuel-injected (MPI/GDI for gasoline, direct injection for diesel), depending on engine and market.
Fuel Type:
Unleaded gasoline or diesel fuel, as per engine specification.
🔧 Transmission
Standard
Transmission Options:
Likely offered with both manual and automatic transmission options.
Manual Transmission Type:
Typically a 5-speed manual gearbox.
Optional
Automatic Transmission Type:
Likely a 4-speed automatic transmission, potentially from Mercedes-Benz or a similar supplier.
Features
Drivetrain Configuration:
Part-time four-wheel drive (4WD) with a transfer case, often with selectable 2WD/4WD modes.
📐 Dimensions
Exterior
Body Styles:
Two-door convertible/soft-top, two-door hardtop, and five-door wagon configurations.
Wheelbase:
Varies by body style; typically around 2,400 mm for shorter versions and 2,700 mm for longer wheelbase variants.
Weights
Curb Weight:
Ranges from approximately 1,600 kg to 1,900 kg depending on configuration and engine.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available official crash test data for this specific era and model; the manual would detail vehicle-specific safety construction.
Active Features
Braking Systems:
Front disc brakes, rear drum brakes standard. Optional ABS (Anti-lock Braking System) may be available on higher trims.
Passive Features
Restraints:
Seat belts (three-point in front, two-point or three-point in rear), potential for driver airbag on later models/higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was common. CD players might have been an option on higher trims. Manual will cover basic audio system checks and fuse locations.
Driver Assistance
ABS:
Anti-lock Braking System, if equipped, will be detailed in terms of its operation, diagnosis, and repair procedures.
Connectivity
Wiring Diagrams:
Crucial for diagnosing electrical issues. The manual will include detailed wiring schematics for all major systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6 months, whichever comes first (dependent on engine and driving conditions). Manual will provide precise intervals.
Timing Belt Replacement:
Crucial for gasoline engines with timing belts, usually recommended every 80,000-100,000 km or 5-7 years. Diesel engines with timing chains may not have a scheduled replacement interval.
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher for gasoline engines, API CF or higher for diesel engines. Viscosity grade (e.g., 10W-30, 15W-40) varies by ambient temperature. Manual will list specific grades and capacities.
Coolant Specification:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Specific SsangYong or equivalent coolant type recommended in manual.
Transmission Fluid Specification:
Dexron III for automatic transmissions, specific GL-4 or GL-5 gear oil for manual transmissions and transfer cases/differentials. Manual will specify.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends (due to off-road use/age), clutch wear (manual transmission), potential for rust on older body structures.
Engine Specific Concerns:
Diesel engines may require glow plug maintenance, potential for injector issues. Gasoline engines may face typical aged component issues like vacuum leaks or sensor failures.
📚 Vehicle History
Brand Heritage
Brand Origin:
SsangYong Motor Company, a South Korean manufacturer with a history of producing rugged vehicles, often utilizing licensed technology from Mercedes-Benz.
Model Evolution
Korando Lineage:
The Korando (originally the Korando Family) is SsangYong's longest-running nameplate, with roots tracing back to a licensed production of the Jeep CJ-7 in the 1980s. The 1997-2000 models represent a significant redesign from earlier generations.
Production
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for this generation of Korando are not widely publicized; its reputation is built on ruggedness and off-road capability rather than critical acclaim in typical automotive awards.