2001-2006 SsangYong Rexton Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Generation: RJ Production Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Target Audience: DIY mechanics, SsangYong Rexton owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Enables significant savings on repair bills compared to professional labor costs. Key Features Ease Of Use: Features easy-to-follow directions and illustrations for accessible repairs. Preparedness: Recommended for proactive maintenance and readiness for inevitable repairs. Confidence Building: Empowers users with 100% confidence to perform repairs and services. 📋 Manual Details Coverage Areas Manual Title: 2001-2006 SsangYong Rexton Workshop Service Repair Manual Manual Type: Workshop Service Repair Manual Language: English Format: Digital Download (Implied PDF) Availability: Instant download, implying digital delivery. Preview Option: Manual offers a preview function for potential buyers. Page Count Page Count Estimate: Varies by engine/drivetrain, likely 1000+ pages 📖 Manual Coverage Systems Covered Engine Overhaul And Rebuilding: Comprehensive procedures for complete engine disassembly, inspection, repair, and reassembly. Brake System: Diagnosis, repair, and maintenance of hydraulic and mechanical braking components, including ABS. Sunroof System: Troubleshooting and repair of power and manual sunroof mechanisms. Timing Belt System: Detailed replacement procedures, tensioning, and alignment for timing belt driven engines. Wiring Diagrams: Complete electrical system wiring schematics for all major components and circuits. Troubleshooting And Diagnostics: Systematic approach to identifying and resolving common and complex vehicle issues. Computer Diagnostics: Diagnostic trouble code (DTC) identification, interpretation, and troubleshooting trees. Engine Performance: Diagnosis and tuning for optimal engine running characteristics. Front End And Alignment: Procedures and specifications for front suspension alignment and geometry adjustments. Suspension System: Repair and maintenance of front and rear suspension components, including shocks, struts, and linkages. Transmission Removal And Installation: Step-by-step guides for removing and reinstalling both manual and automatic transmissions. Air Conditioning And Capacities: Refrigerant handling, system...

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Type: Car

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Sku: 295058

Collections: ALL Ssangyong

Availability: 9999 in stock

Tags: 2001 2002 2003 2004 2005 2006 Car Cars Rexton Ssangyong

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Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton

Generation:

Production Years Covered:

2001, 2002, 2003, 2004, 2005, 2006

👋 Introduction

Market Position

Target Audience:

DIY mechanics, SsangYong Rexton owners seeking to perform their own maintenance and repairs.

Competitive Analysis

Value Proposition:

Enables significant savings on repair bills compared to professional labor costs.

Key Features

Ease Of Use:

Features easy-to-follow directions and illustrations for accessible repairs.

Preparedness:

Recommended for proactive maintenance and readiness for inevitable repairs.

Confidence Building:

Empowers users with 100% confidence to perform repairs and services.

📋 Manual Details

Coverage Areas

Manual Title:

2001-2006 SsangYong Rexton Workshop Service Repair Manual

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (Implied PDF)

Availability:

Instant download, implying digital delivery.

Preview Option:

Manual offers a preview function for potential buyers.

Page Count

Page Count Estimate:

Varies by engine/drivetrain, likely 1000+ pages

📖 Manual Coverage

Systems Covered

Engine Overhaul And Rebuilding:

Comprehensive procedures for complete engine disassembly, inspection, repair, and reassembly.

Brake System:

Diagnosis, repair, and maintenance of hydraulic and mechanical braking components, including ABS.

Sunroof System:

Troubleshooting and repair of power and manual sunroof mechanisms.

Timing Belt System:

Detailed replacement procedures, tensioning, and alignment for timing belt driven engines.

Wiring Diagrams:

Complete electrical system wiring schematics for all major components and circuits.

Troubleshooting And Diagnostics:

Systematic approach to identifying and resolving common and complex vehicle issues.

Computer Diagnostics:

Diagnostic trouble code (DTC) identification, interpretation, and troubleshooting trees.

Engine Performance:

Diagnosis and tuning for optimal engine running characteristics.

Front End And Alignment:

Procedures and specifications for front suspension alignment and geometry adjustments.

Suspension System:

Repair and maintenance of front and rear suspension components, including shocks, struts, and linkages.

Transmission Removal And Installation:

Step-by-step guides for removing and reinstalling both manual and automatic transmissions.

Air Conditioning And Capacities:

Refrigerant handling, system diagnosis, repair, and fluid capacities for all systems.

Transmission In Car Servicing:

Procedures for servicing transmissions without full removal, such as fluid changes and filter replacement.

Computer Diagnostic Codes:

Listing and interpretation of OBD-II (On-Board Diagnostics II) fault codes.

Firing Orders:

Correct ignition sequence for various engine configurations.

Factory Maintenance Schedules:

Recommended service intervals for routine maintenance tasks.

Serpentine Belt Routings:

Diagrams illustrating the correct routing of serpentine drive belts.

Brake Servicing:

Procedures for brake pad replacement, rotor resurfacing/replacement, caliper service, and bleeding.

Driving Concerns:

Troubleshooting common driving issues like poor acceleration, rough idling, or strange noises.

U Joint And Cv Joint Service:

Procedures for servicing and replacing universal joints and constant velocity joints.

Electrical System Diagnostics:

Comprehensive electrical system diagnostics via wiring diagrams and troubleshooting charts.

Procedures Included

Repair Procedures:

Detailed, step-by-step instructions for virtually all repair tasks.

Illustrations:

Hundreds of clear diagrams, photographs, and illustrations to guide repairs.

Vacuum Diagrams:

Schematics showing vacuum routing for engine and emissions systems.

Technical Depth

Completeness:

100% Complete, no missing/corrupt pages/sections advertised.

Diagnostic Trees:

Inclusion of Computer Diagnostic Trouble Tree Charts for systematic fault finding.

Factory Specifications:

Detailed specifications on every model covered, including torque values, clearances, and fluid types.

Step By Step Instructions:

All major topics covered with complete step-by-step instructions.

Diagrams Illustrations:

Includes diagrams, illustrations, and wiring schematics for clarity.

Diagnostic Charts:

Includes diagnostic trouble tree charts for systematic problem solving.

📊 Manual Specifications

File Format

Digital Format:

Digital Download (likely PDF for searchability and compatibility).

Print Quality

Visual Aid Quality:

Manual includes pictures and easy-to-follow directions.

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper Quality:

Not Applicable (Digital Format)

Tool Requirements

Required Tools List:

Manual specifies necessary tools for performing repairs.

Searchability

Searchable Text:

Implied for a digital format, enabling quick access to specific information.

⚙️ Engine Specifications

Primary Engine

Engine Options Covered:

Likely covers the common diesel engines (e.g., Mercedes-Benz derived OM602/OM601 variants, RDi230, RX270) and potentially gasoline variants if offered in target markets.

Performance

Engine Performance Tuning:

Covers diagnosis and adjustments for engine performance.

Fuel System

Fuel System Coverage:

Includes fuel system diagnostics, repair, and maintenance.

Engine Overhaul

Engine Rebuilding Procedures:

Detailed engine overhaul and rebuilding procedures are a core component of the manual.

🔧 Transmission

Standard

Transmission Types:

Covers both manual and automatic transmission removal, installation, and in-car servicing.

Optional

Drivetrain Options:

Likely includes information for 2WD and 4WD (4x4) drivetrain configurations.

Features

Transmission Servicing:

Detailed procedures for transmission maintenance, including fluid changes and diagnostics.

📐 Dimensions

Exterior

Vehicle Type:

SUV (Sport Utility Vehicle)

Body Styles:

Likely a 5-door body style.

Weights

Gross Vehicle Weight Rating:

Specifications for GVWR will be included.

Curb Weight:

Curb weight specifications would be included for vehicle balancing and load considerations.

🛡️ Safety Features

Ratings

Safety Features Coverage:

While specific crash test ratings are not mentioned, the manual will cover the repair and maintenance of safety systems like brakes and potentially airbags.

Active Features

ABS System Service:

Coverage for the Anti-lock Braking System (ABS) diagnosis and repair.

Passive Features

Airbag System Service:

Procedures related to the airbag system will likely be included for diagnostic and repair purposes.

💡 Technology Features

Infotainment

Infotainment System Repair:

While not a primary focus, basic electrical diagnostics for audio and related systems would be covered under wiring diagrams.

Driver Assistance

ABS System Diagnostics:

Diagnostic procedures for ABS and potentially other early driver assistance systems.

🔧 Maintenance

Service Intervals

Routine Maintenance Schedules:

Factory maintenance schedules and charts for oil changes, filter replacements, and other routine tasks.

Fluid Specifications

Engine Oil Type And Capacity:

Detailed specifications for engine oil type, viscosity, and capacity for different engine variants.

Transmission Fluid Type And Capacity:

Specifications for transmission fluid types (e.g., ATF for automatics, gear oil for manuals) and capacities.

Coolant Specifications:

Information on coolant type and mixture ratios.

Brake Fluid Specifications:

Recommended brake fluid type (e.g., DOT 3, DOT 4).

Power Steering Fluid Specifications:

Likely includes specifications for power steering fluid.

Known Issues

Common Wear And Tear Items:

While not explicitly stated as 'known issues', the comprehensive repair coverage implies solutions for common wear items like brakes, suspension components, and belts.

📚 Vehicle History

Brand Heritage

Ssangyong Brand:

SsangYong Motor Company, a South Korean manufacturer known for its SUVs and diesel engines, often leveraging Mercedes-Benz technology.

Model Evolution

Rexton Rj Generation:

The first-generation Rexton (RJ) was produced from 2001 to 2006, a significant model for SsangYong, built on a ladder frame chassis.

Production

Manufacturing Locations:

Primarily manufactured in South Korea.

🏆 Awards & Recognition

Recognitions

Awards And Certifications:

No specific awards or certifications are mentioned in the product description, but the manual provides factory-level information.